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Overview

GEA TempuMixer Module II

Overview

GEA TempuMixer Module II

GEA TempuMixer Module II

Working principle
The GEA TempuMixer II has a flour hopper with flour feed that is accurately controlled by weighing cells. Water is automatically dosed and accurately controlled by a water meter before being fed to the mixing tank for exact batch control (all set points can be stored in recipes). Gentle mixing is assured thanks to the Vortex technology, which features an impeller in the bottom of the tank to create a
vortex in the water. As the flour is added, the vortex initiates the mixing. A double cooling jacket enables very accurate temperature control. All relevant parameters such as mixer speed, mixing ratio, pump speed are programmable and can be stored.

• Automatic water dosing.
• Automatic flour dosing.
• Gentle mixing with Vortex technology.
• Recipe controlled.
• Accurate temperature control.

Performance
The GEA TempuMixer II uses a gentle ‘Vortex’ mixing technique with low mechanical impact and optimum blending and dilution of the ingredients into water. This helps preserve the tempura’s crunchiness after frying. Aggressive mixing, for example with rotating blades in a tank, can negatively influence the eating quality and appearance of the end product.

• Gentle mixing.
• Vortex technology.
• Fast recipe changes
• Very low overall waste

Consistent tempura viscosity

Output quality 
Consistent tempura viscosity is essential for consistent pick-up (typically 33%) and therefore to enable you to get as close as possible to the specified minimum weight. For consistency, the mixing ratio of the flour and water is critical. In the GEA TempuMixer II, both these quantities are accurately measured and dosed. The machine automatically manages the mixing quantities, measures the viscosity of the mix, and controls the temperature. The mixing tank is provided with an integrated weighing system to produce very accurate batch weights. Combined with an automatic viscosity control system optimum tempura/ batter quality is achieved in very accurate mixing ratios and 100% reproducible from batch to batch. 

• Consistent tempura viscosity. 
• Automatic water and flour dosing. 
• Automatic viscosity measurement . 
• Automatic temperature control. 

Flexibility 
Inconsistent viscosity is partly due to this natural seasonal variation of flour. Every delivered pre-mix is potentially different. To compensate for this, a batch’s viscosity is measured in line, and if it is not according to the recipe specification, it can either be automatically adjusted or automatically rejected (if postmixing adjustment is not applied). 

• Automatically adjusted or automatically rejected 
• Post-mixing adjustment ensures highly repeatable results 
• Pro-active batch correction system 
• Ensure tempura consistency 

Hygiene 
Food zone closed by covers. Simple and fast cleaning to highest food safety level, due to integrated CIP system. Designed according to hygienic standard ISO 14159. Machine provided with food grade lubricants in food area. 

• Food zone closed by covers. 
• Fully automatic CIP programm. 
• Designed according to hygienic standard ISO 14159. 

Controls 
Maximum process control by GEA controls system. 

• GEA controls system (PLC).

Связанные продукты

GEA OptiCoater

GEA OptiCoater

Производство высококачественной продукции во время продолжительного производственного цикла. Гарантированное покрытие всего продукта. Как минимум, 50% экономии на затратах на мойку и трудозатратах. Разработана в соответствии с современными санитарными стандартами. Легкость и безопасность эксплуатации. Сокращение времени, необходимого на перемешивание теста, увеличение времени безотказной работы.

GEA OptiDipper

GEA OptiDipper

The GEA OptiDipper is a state of the art batter machine. Easy and safe to operate. No loose parts, easy cleaning and minimal maintenance. Up to 50% shorter cleaning time and less waste water. Extreme short change over times while machine remains in line. Maximum product quality control even with small products. Thin and thick batters (with recirculation pump). Single belt design.

GEA TempuDipper

GEA TempuDipper

GEA TempuDipper представляет собой экономичную машину для фритюра простой и апробированной конструкции. Подходит для широкого диапазона типов и размеров продукта Прямой перенос продуктов во фритюрницу. Обеспечивает равномерное покрытие и эффективное использование фритюра

GEA WetCoater

GEA WetCoater

Машина GEA WetCoater обеспечивает плавное и равномерное покрытие жидким тестом с использованием нижней ванны и четырехслойного экрана для покрытия тестом. Эта экономичная машина обеспечивает нанесение слоя теста для последующего панирования. Обваливание в тесте контролируется вручную для выполнения требований конкретного применения. Машина отличается апробированной компактной конструкцией, для которой не требуется много площади. Она доступна в исполнениях с шириной конвейера 400, 600 и 1000 мм.

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