Smarter packaging. Superior results.
GEA FoodTray
Sustainable food packaging with no compromise on shelf life
Sustainable packaging for every need
- Cuts plastic use by up to 80% compared with conventional trays.
- Achieves an efficient 80/20 board‑to‑film ratio for material savings.
- Uses mono‑material films to minimize waste and simplify recycling.
- Fiber‑based board and mono‑material film enable complete recyclability.
- Easy material separation validated through Fraunhofer Institute testing.
- Option to use 100% recycled and fully recyclable materials.
Maximize branding and product appeal
- Full‑surface printing enhances on‑shelf visibility and brand storytelling.
- High‑quality cardboard printing supports detailed product information.
- Premium look and feel elevates product presentation while staying sustainable.
Our service & support
Partnership that goes beyond equipment
With GEA, you get more than a machine – you get a trusted partner.
- Installation & commissioning support
- Operator training programs
- Preventive maintenance services
- Global spare parts availability
- Access to GEA Technology Centers for product testing and development
Смежные продукты
GEA PowerPak 7000
The GEA PowerPak 7000 gives you fast format flexibility and delivers consistent, high-quality MAP, skin, and vacuum packs with reliable, efficient performance across films, formats, and sealing technologies.
GEA PowerPak 7000 PLUS
The GEA PowerPak 7000 PLUS, the next generation of thermoforming technology, is designed to elevate your packaging quality, efficiency, and sustainability. It sets a new benchmark for modern food packaging lines.
End of Line solutions
GEA's End-of-Line solutions keep your products moving seamlessly after thermoforming, ensuring uninterrupted flow into downstream processes and elevating overall line efficiency and reliability.
Сервисные продукты
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA Service level agreements
Discover how GEA’s advanced technologies and tailored services optimize productivity, sustainability, and automation for your food processing or packaging business.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA First Aid Kits
В сфере упаковки для пищевых продуктов производительность имеет первостепенное значение. Высокоскоростные гастрономические и упаковочные системы должны функционировать безупречно, чтобы обеспечивать максимальную производительность. Незапланированные простои недопустимы, поэтому важно поддерживать оборудование в работоспособном состоянии.
Аналитика GEA
Как SmartParc переписывает правила производства продуктов питания
Благодаря новому производственному комплексу SmartParc предприятия пищевой промышленности в Великобритании сокращают эксплуатационные расходы и выбросы в атмосферу. Эта модель совместного производства, в основе которой лежит технология нагревания и охлаждения GEA, демонстрирует, как инновации ускоряют реализацию отраслевых амбиций по достижению нулевого уровня выбросов.
Игровая площадка для исследования продуктов питания
«Сварить яйца так же просто как и сварить пиво». Это такое сравнение, которое заставляет вас улыбнуться — и тут что-то щелкает в голове: что-то сложное вдруг становится простым. В этом фильме, действие которого происходит в сельскохозяйственной глубинке США, мы рассматриваем прецизионную ферментацию и реальную работу, необходимую для превращения идеи в продукты питания.
Sustainable food packages
MAP, vacuum and skin packages are greatly contributing to ensuring food safety and prolonging shelf life. To protect the environment with sustainable solutions, we at GEA are committed to reducing the use of plastic in food packaging. One example of a smart solution: The cardboard-based GEA FoodTray now uses this renewable and recyclable resource as a carrier for a comparatively thin bottom film. During the thermoforming process, both are combined to create a stiff and yet sustainable tray which is then sealed to make a high-quality food package. It enables manufacturers to be more sustainable while still ensuring food safety and reducing waste.
Pack type
The resource-saving GEA FoodTray is a high-quality MAP food package produced in a form-fill-seal process to preserve food products, such as meat, meat substitutes, fish and seafood, dairy or bakery products, safely.
Key benefits
Sustainable and resource-saving alternative to MAP or vacuum packs made of plastic only
- Saves up to 80% of plastic material compared with conventional food packaging
- Can completely be made of recycled and recyclable materials (paper and film)
- Easy separation of paper and plastic parts
- Fully recyclable and sustainable
Eye-catching design opportunities
- Cardboard allows all kinds of printing options to make a product more attractive, and make space for additional printed information, even in small batches
- To be used with the GEA PowerPak and PowerPak PLUS thermoformers
Sustainable food packaging with the GEA PowerPak PLUS thermoformer and GEA FoodTray
Specifications
GEA FoodTray components and applicationThe GEA FoodTray consists of a pre-made cardboard tray, a thin film inlay and a thin top film made out of mono-materials. The thermoformer just needs the addition of a module for tray denesting and tray loading into the thermoforming packaging machine.
GEA FoodTray in-line production process
The GEA FoodTray can be assembled easily and automatically in a form-fill-seal system such as the GEA PowerPak or PowerPak PLUS in 4 steps:
- Denesting
A denesting and loading unit automatically transfers single units from the stacks of pre-manufactured cardboard trays to the forming station of the thermoformer. - Forming
In the forming system a thin flexible bottom film is formed into the trays by vacuum and compressed air. The film is then spot sealed to the upper rim of the cardboard trays using heatable plugs. - Loading
The trays are filled with the designated products, either automatically or by hand. - Sealing
In the sealing station, the FoodTrays are covered with the top film, which is then sealed to the bottom film.
Technical Data
| Outer Material | Cardboard printable with up to 6 colors + laquer finish |
| Inlay | Flexible thermoforming film with special, low shrinking technology |
| Top film | Thermoforming film or paper compound printable with up to 11 colors + laquer finish |
| Sizes | Height 20- 60mm |
| Processing capacity | 45 – 90 packages/minute |
Line adaptions
GEA PowerPak and PowerPak PLUS form-fill-seal systems
The sustainable, innovative GEA FoodTray is perfectly adapted to the extremely flexible and user-friendly GEA PowerPak and PowerPak PLUS thermoforming packaging machines. They provide high-quality horizontal packaging of food products such as meat and processed meat products such as sausages and cold cuts, cheese or dairy products, fish and seafood, vegetarian or vegan products, fruits and vegetables as well as pastries, and other baked goods.
