The emulsions consist of an oil, an emulsifier and a balanced blend of amino acids in a continuous phase of distilled water. To prevent serious side-effects and to enhance the physical stability of the emulsion, the droplet size of the oil must be kept small, usually below 0.6 µm with an average size of approximately 0.2 µm.
High-pressure, multiple-pass homogenization is used to generate a small particle size emulsion with a narrow size distribution. The homogenized product may then be filtered and autoclaved at 110 °C, further reducing the overall particle size.
GEA recommends a homogenizer designed for 600 bar applications that’s equipped with a two-stage homogenization valve. Fully compliant with 3-A sanitary standards and both US FDA and cGMP guidelines, GEA homogenizers are suitable for aseptic and non-aseptic use and are designed and constructed to ensure flexibility, reliability, ease of installation and maintenance.
Furthermore, GEA supplies a comprehensive range of lyophilization products and services for parenteral product processing, comprising laboratory freeze dryers for pilot-scale and R&D work, industrial freeze dryers and complete freeze dryer systems.
Products & Technologies
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Aseptic valves & components
Aseptic valves face exceptionally high demands within UltraClean and Aseptic processes. You can be assured that they all provide highest quality in terms of hygienic design and sustainability.
Centrifugal Separator
GEA separators are designed for liquid-based applications. Using centrifugal force, they are used for separating suspensions consisting of two or more phases of different densities, i.e. they can be used for liquid-liquid separation, for liquid-liquid-solid separation or for liquid-solid separation. They are equally as effective at separating liq...
CIP/SIP Solutions
Innovative CIP concepts of GEA meet comprehensive high standards. Our experts guarantee product safety at every point of the process. Every upgrade is adapted to individual local conditions and customer requirements and leads to noticeable savings.
Homogenizer Compression Block
GEA compression heads are the homogenizer pulsing core since they activate the homogenization process pumping the product at high pressure until it flows inside the homogenizing valve.
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GEA Insights
The breakthrough that changed spray drying
In 1976, NIRO engineers responded to a competitive challenge by rethinking what spray drying could do. Their idea became the multi-stage dryer MSD. Fifty years later, the same fundamental principle helps turn liquids into the powders used in essential nutrition products and important medicines around the world. Refined through decades of engineering expertise, customer insight and continuous development, MSD is a story of innovation with lasting impact.
Beyond the machine: unlocking better plant performance
An efficient machine does not automatically make an efficient factory. Real improvement often starts by looking beyond individual equipment and understanding how processes, energy systems and operating decisions affect one another. It’s a holistic approach designed to uncover opportunities that might otherwise be missed.
How a valve reshapes the way food and drinks are made
In food and beverage plants, valves are commonly operated using compressed air. GEA Hydract® Actuation Technology moves valves with water instead, in a closed, digitally controlled circuit. The result is a valve that can be held exactly in place and steered in fine-tuned steps. This results in lower energy use and greater control.
