The Challenge: Perfect Cleaning for Agitator Undersides
In industries such as food, beverage, dairy, chemical and pharmaceuticals, thorough cleaning of all tank surfaces is essential to ensure product purity and safety. While general cleaners effectively cover most areas, the undersides of agitator blades often remain in the so-called spray shadow – a hard-to-reach zone.
Traditional methods, such as filling the tank with cleaning liquid up to the agitator height, are inefficient and rely heavily on increased heat or stronger chemicals. The GEA Direct Sprayer DS 25 has been specifically developed to address this challenge and provide an efficient, targeted solution.
Patented Technology for Maximum Efficiency
The GEA Direct Sprayer DS 25 is mounted flush with the tank wall, ensuring no components protrude into the agitator movement zone. Its specially designed, slightly recessed nozzle generates a solid full-cone spray jet that delivers maximum mechanical cleaning power. Pneumatically controlled, the spray precisely targets agitator undersides, even in complex tank geometries.
Now available in a 3A-certified version
GEA Direct Sprayer DS 25 – Functional animation
GEA Direct Sprayer DS 25 – Maintenance video
Key Features
- Seamless Integration Without Disruption: Thanks to direct installation in the tank wall and the patented nozzle, which opens inward only during the cleaning process, the agitator remains unaffected
- Powerful cleaning action: With a spray force of up to five kilograms, the full-cone spray effectively removes even stubborn residues.
- Hygienic & safe – Now 3A Certified: The fully enclosed design prevents contamination and residue buildup — and with the new 3A certification, the sprayer meets the highest hygienic design standards for food and dairy applications.
- Optimized water usage: Reduces water and chemical consumption by up to 80% compared to traditional systems.
- Time-saving: Faster cleaning cycles mean minimal production downtime.
- Modular Design: Utilizes GEA VESTA®, D-tec®, VARIVENT®, and ECOVENT® technologies for simplified maintenance and spare parts management
- Automated Operation: Compatible with GEA T.VIS® valve controls for seamless integration with digital process
Technische gegevens - Chemitorus
| Chemitorus 50 | Chemitorus 75 | |
| Aanbevolen druk | 1 – 4 bar (14,5 - 58 psi) | |
| Reinigingsdiameter | max. 2,2 m (7,2 ft) | max. 3,3 m (10,8 ft) |
| Debiet | 0,9 - 1,7 m³/u 15 - 28,3 l/min 4 - 7,5 USgpm | 1,8 - 4,0 m³/u 30 - 66,7 l/min 7,9 - 17,6 USgpm |
| Sproeipatroon | 360°, optie 180° | |
| Bedrijfstemperatuur | max. 65°C (149°F) | |
| Omgevingstemperatuur | max. 75 °C (167 °F), 30 min | |
| Plaatsingsopening | min. Ø 42 mm (1,65 inch) | min. Ø 52 mm (2,05 inch) |
| Materialen | P-PTFE of C-PTFE | |
| Leidingverbinding | 3 / 8 ” BSP binnendraad | ½" BSP binnendraad |
| Gewicht | ca. 0,04 kg (0,09 lbs) | ca. 0,06 kg (0,13 lbs) |
Learn more about the GEA Direct Sprayer DS 25 and contact us for further information!
Campaign
GEA Direct Sprayer DS 25 - Efficient Tank Cleaning
NEW:
Serviceable
Our Turbodisc & Turbo SSB units are designed for straightforward on-site servicing with standard tools. To further simplify the process, we now offer comprehensive service kits that include all necessary components. The updated design makes these powerful cleaners an ideal choice for today’s environmentally conscious companies.
Downloads
Gerelateerde video's
Direct Sprayer DS 25
Direct Sprayer DS 25 – Slim reinigen waar anderen niet komen
GEA-inzichten
The breakthrough that changed spray drying
In 1976, NIRO engineers responded to a competitive challenge by rethinking what spray drying could do. Their idea became the multi-stage dryer MSD. Fifty years later, the same fundamental principle helps turn liquids into the powders used in essential nutrition products and important medicines around the world. Refined through decades of engineering expertise, customer insight and continuous development, MSD is a story of innovation with lasting impact.
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