First-time-right spiral cooking
The GEA CookStar First is a compact, industrial spiral oven designed for small to mid-sized food processing lines. As the latest addition to GEA’s market-leading CookStar family, it delivers first-time-right spiral cooking and replicates that ‘home-cooked’ quality at scale.
The GEA CookStar First industrial spiral oven introduces twin-zone spiral cooking to small and mid-sized food processors for the first time. Its innovative design combines horizontal and vertical airflow with unique three-phase cooking to precisely control time, temperature, humidity, and air circulation. This ensures consistent, efficient cooking across a wide range of food applications and delivers maximum flexibility. As production scales, processors can easily upgrade to higher-capacity GEA CookStar systems with minimal operational disruption.
The GEA CookStar First industrial spiral oven is ideal for small to mid-sized food processing operations, producing steam-cooked products, coated poultry, plant-based foods, baked or grilled products and ready meals.
At just 3.9m high, the GEA CookStar First is the lowest spiral oven on the market allowing it to fit easily into most brown-field sites. Its extensive functionality means the oven can accommodate a wide range of products and adapt as demands change. With their matching footprints, larger CookStar ovens can replace the ‘First’, as the business grows.
GEA has designed its CookStar First to provide the highest level of performance and efficiency in its class to give manufacturers increased throughput and yield. Key features include:
Fully automatic climate and exhaust control contributes to achieving a 12% reduction in energy and water consumption earning GEA CookStar First the GEA Add-Better environmental label.
The GEA SmartControl Premium HMI, standard on the GEA CookStar First, manages daily operation efficiently. The system also is the ideal tool to help shift managers coach, optimize and correct machine operations to improve daily efficiency.
GEA process control innovations help to make life easier for manufacturers:
GEA InsightPartner provides remote monitoring for better operational information and maintenance planning.
Better cooking insights and process control with GEA data driven solutions
The GEA CookStar industrial spiral oven. One of a family from GEA with excellent performance in terms of capacity, throughput, flexibility, consistency and reliability. Perfectly cooks poultry, pork, beef, fish or meat replacement products, consistently outperforming its rivals.
GEA CookStar Turbo è l'unico forno industriale a spirale al mondo che unisce un flusso d'aria orizzontale con un flusso d'aria ad impatto verticale in una sola soluzione. Ciò consente di conferire al prodotto più sapore, colore e croccantezza rispetto agli altri forni a spirale, offrendo la flessibilità di cucinare un'ampia varietà di prodotti.
Le applicazioni per l'affumicatura in linea di GEA CookStar combinano la tecnologia del forno a doppia spirale con l'atomizzazione di fumo naturale condensato per ottenere gustosi prodotti affumicati perfettamente cotti. Viene utilizzato il fumo naturale condensato dello specialista leader del mercato dei condensati di fumo, Red Arrow.
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
Volete prolungare gli intervalli di manutenzione del vostro forno a spirale GEA CookStar? Ridurre i costi di manutenzione? Migliorare l'igiene? Ora con le guide in Endurlon™ è possibile.
BRF – Working with GEA CookStar since 1993
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