Efficient, accurate tempura applicator for high-capacity production
GEA OptiDipper
Take advantage of GEA’s advanced wet coating technology for the food industry. The GEA OptiDipper is a state-of-the-art tempura and batter applicator that extends the lifespan of tempura, reduces product waste, and saves on cleaning and labor costs. It offers maximum product quality control for applying tempura and batter to small and large food products alike.
Coating adds value to food products, but only if done properly
The quality of coated products is often judged by visual appearance. A tempura-coated product is also evaluated by the crispiness of its coating. In the GEA OptiDipper, tempura is maintained at a constant temperature and evenly applied, thanks to an adjustable top conveyor that ensures products are fully submerged. For optimal business results, the GEA OptiDipper is easy and safe to operate, and simple to clean and maintain. Changeover times are extremely short, and the machine can remain inline during operations.
Main Applications:
The GEA OptiDipper is available in 600mm and 1000mm wide models. Key applications include formed and coated cheese, poultry, seafood, beef, and pork.
Superior Product Quality
- Designed to ensure complete product coverage with an adjustable top conveyor and frequency-controlled conveyor belt speed
- Minimizes product damage by eliminating internal transfers within the machine
- Adjustable bottom layer former for optimized bottom coverage on difficult and hollow products
Reduced Product Waste
- Tempura and batter are kept at a constant temperature, thanks to the cooling jacket
- Extended lifespan of tempura and batter
- Excess tempura or batter is removed and reused, preventing skirting at product edges, soft doughy underlayers, and overweight products
Maximum Uptime
- Easy and safe to operate
- Fast inline positioning with quick-link coupling
- Hygienic design with no loose parts, reducing cleaning time and water usage
- Extremely short changeover times, with the machine remaining inline
Advanced Technology
Extremely short changeover times are made possible by a self-emptying drain beneath the machine. The blower opens easily for inspection and cleaning without the need for additional tools. Quick-release pipes between the pump and curtain (instead of hoses) provide better access and eliminate loose parts.
How It Works
A conveyor belt, combined with an adjustable top conveyor, ensures products are completely submerged. The design eliminates internal transfers to maximize flexibility and minimize product damage. An optional quick-link coupling reduces the risk of belt damage. A frequency converter adjusts the conveyor belt speed. An adjustable bottom layer former optimizes bottom coverage for difficult and hollow products. A hygienic blower removes excess tempura or batter from the upper side, while excess on the bottom is removed by a scraper or an additional bottom blower pipe.
Смежные продукты
GEA OptiCoater
Производство высококачественной продукции во время продолжительного производственного цикла. Гарантированное покрытие всего продукта. Как минимум, 50% экономии на затратах на мойку и трудозатратах. Разработана в соответствии с современными санитарными стандартами. Легкость и безопасность эксплуатации. Сокращение времени, необходимого на перемешив...
GEA TempuMixer Module II
Deliver perfect tempura batter every time. TempuMixer II automates mixing for consistent quality, reduced waste, and hygienic, high-efficiency production.
GEA TempuDipper
GEA TempuDipper представляет собой экономичную машину для фритюра простой и апробированной конструкции. Подходит для широкого диапазона типов и размеров продукта Прямой перенос продуктов во фритюрницу. Обеспечивает равномерное покрытие и эффективное использование фритюра
GEA WetCoater
Многофункциональная машина для нанесения тонкого теста
Downloads
Аналитика GEA
Раскрытие преимуществ: инженерные решения, лежащие в основе функциональных напитков.
Поскольку потребительский спрос на новейшие напитки для поддержания здоровья и хорошего самочувствия продолжает развиваться и расти, GEA помогает производителям безопасно, эффективно и в больших масштабах выводить на рынок новые продукты.
Innovating for impact: разработка лучших решений для клиентов
От промышленного производства требуют сократить потребление ресурсов, повысить эффективность работы и продлить срок эксплуатации оборудования. В GEA это меняет подход к инновациям: инженерные решения, понимание потребностей клиентов, цифровая экспертиза и сервис объединяются на более ранних этапах – когда решение еще может быть сформировано на базовом уровне.
