Formowanie w bębnie na dużą skalę
GEA MaxiFormer II
GEA MaxiFormer II, with patented drum forming technology, is our most efficient forming solution for high-quality formed poultry, pork and plant-based products, providing the highest output.
Maximize efficiency. Minimize total cost of ownership.
The GEA MaxiFormer II sets the industry standard for drum forming. Inspired by the trusted MaxiFormer, it delivers higher throughput, consistent quality, and reduced waste – all at the lowest Total Cost of Ownership (TCO) in the market.
- Suitable for poultry, pork, fish, cheese, potato, vegetarian and vegan products
- Engineered for uninterrupted high-capacity production
- Proven sustainability with significant water and energy savings
Main product applications
The MaxiFormer II is trusted by processors worldwide for high-volume, high-quality products.
Main product applications include chicken nuggets & tenders, 3D chicken filets, pork cutlets, plant-based patties & nuggets, potato products and cheese-based snacks.
Key benefits at a glance
Maximize versatility
- Proven across poultry, pork, fish, vegetarian, cheese, vegan and potato applications
- Form products in 2D, natural 3D and fantasy shapes
- Achieve virtually no product waste or wash-off
- Retain product texture with up to 31% lower filling pressure
Lower your total cost of ownership
- Run at uninterrupted capacity up to 330 strokes/min or 10 kg/hour
- Extend production up to 60 hours between drum cleans and reach 99.8% uptime
- Ensure uniform weight distribution with up to 1.7% lower giveaway
Improve sustainability
- Eliminate processing water usage (100% reduction)
- Reduce hot water consumption by up to 91%
- Cut total annual water use by up to 80%
- Optimize energy and chemical consumption
Rely on proven reliability
- Leverage GEA’s expertise for seamless upstream and downstream integration
- Operate confidently with the most advanced, touch-screen control system
Advanced technology
The GEA MaxiFormer II combines patented step-filling technology, a 1000 mm-wide drum and a targeted air knock-out system to deliver gentle forming, higher throughput, and maximum efficiency.
Worlds first 1000mm wide drum
Choose between 600 mm and 1000 mm-wide drums for the right capacity. The extra-wide option maximizes throughput while optimizing space and belt loading, delivering the highest efficiency per square meter of floor space.
Targeted air knock-out system
Eject products precisely using high-pressure dry air aimed at each row of cavities. This targeted approach protects product quality, improves efficiency, and avoids unnecessary wear on the drum.
Accessories for GEA MaxiFormer II
In addition to the MaxiFormer, the complete system includes a vane pump, a GEA MaxiDrum, GEA MaxiCarriage, GEA MaxiStorage and GEA MaxiClean.
GEA MaxiDrum
Ensure precise, consistent portioning for every product. The MaxiDrum’s rigid spoke design delivers uniform filling pressure and twice the weight accuracy of standard systems for 2D and 3D products. Custom drums with 2D or 3D cavities are available, and the MaxiFormer DemoDrum simplifies and accelerates product development.
GEA MaxiClean
Reduce downtime with fully automatic, intelligent drum cleaning. The MaxiClean system monitors key parameters and stops when the drum is clean, cutting water use by up to 80% while speeding up product changeover.
GEA MaxiCarriage
Move drums safely and efficiently between stations. The MaxiCarriage allows used drums to be easily transferred from the MaxiFormer to the MaxiClean, speeding up cleaning, reducing downtime, and ensuring secure handling. The GEA MaxiStorage can store up to four drums.
Technical details
| Product specifications | GEA MaxiFormer 600 | GEA MaxiFormer 1000 |
|---|---|---|
| Dimension LxWxH | 2056x1856x2022 mm | 2456x1856x2022 mm |
| Belt width | 600 mm | 1000 mm |
| Max. capacity | up to 330 strokes/minute | up to 330 strokes/minute |
| Speed | 3 up to 33 meter/minute | 4 up to 33 meter/minute |
| Min. | 4 mm | 4 mm |
| Max. | 18 mm | 18 mm |
Our service & support
Partnership that goes beyond equipment
With GEA, you get more than a machine – you get a trusted partner.
- Installation & commissioning support
- Operator training programs
- Preventive maintenance services
- Global spare parts availability
- Access to GEA Technology Centers for product testing and development
Add Better label
Save up to 80% of water consumption
Campaign
Crafted by many, perfected for you
Do pobrania
Powiązane produkty
GEA TempuMixer Moduł II
GEA TempuMixer II to automatyczne mieszadło tempury, które pozwala uzyskać masę o spójnej lepkości, jednolitym składzie i równomiernej temperaturze. Jest wyposażone w liniowy mechanizm pomiaru lepkości oraz automatyczną regulację, zapewniające powtarzalność wyników. Ponadto dostępny jest proaktywny system korekcji partii, przyspieszający kompensa...
GEA CrumbMaster
Standard branżowy w panierowaniu z najniższym wskaźnikiem rozpadu okruszków
GEA ProFry
Odkryj pionierską GEA ProFry, zaawansowaną smażalnicę przemysłową. Mamy ponad 50-letnie doświadczenie w tworzeniu technologii smażenia, a nasz najnowszy system charakteryzuje 30% szybszy przepływ oleju, opatentowany mechanizm oceny jakości oleju w czasie rzeczywistym oraz o 15% wyższa wydajność przy urządzeniu o mniejszej powierzchni. Nowy interf...
GEA CookStar
Master industrial cooking with CookStar. Steam, cook, roast or smoke in one oven. High yield, consistent quality, and unmatched flexibility for high-throughput food production.
Produkty serwisowe
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA FormPlates
Get the best out of your GEA food forming equipment with original forming plates. Choose from an extensive range of food forming plates for meat, poultry, fish, meat-replacement, vegetables and cheese. The GEA FormPlates are suitable for all formers in the GEA food forming family, such as the GEA MultiFormer and GEA FreshFormer.
GEA Knockout E-series
Producing the best quality formed food products has become even easier. Whether you use a GEA MultiFormer, GEA FreshFormer or any other GEA plate forming equipment, now you can optimize your forming technology in only a few minutes and boost your performance. With the GEA Knockout E-series, formed products are released smoothly and easily using a...
GEA Insights
Kulisy parzenia: techniczna ewolucja metod ekstrakcji kawy
Popyt na kawę rośnie w szybkim tempie. Dowiedz się, jak technologia ekstrakcji ciągłej od GEA pomoże Ci zwiększyć uzysk, zachować smak i zaoszczędzić zasoby.
Pompy ciepła przyspieszają dekarbonizację sieci ciepłowniczych
Wpływ globalnego ocieplenia staje się coraz bardziej odczuwalny na całym świecie. W miastach i miasteczkach całego świata mierzymy się z tym samym wyzwaniem: jak zapewniać społecznościom ciepło niezawodne, przystępne cenowo i pozyskiwane w sposób bezpieczny dla środowiska. Osobą, którą jako GEA zaprosiliśmy do rozmowy o metodach szybszego przeciwdziałania globalnemu ociepleniu, jest Kenneth Hoffmann, Kierownik ds. pomp ciepła w GEA Heating & Refrigeration Technologies.
Cyfrowa przyszłość hodowli bydła mlecznego z GEA
Coś przykuło uwagę farmera Toma. Zamiast organizować kolejną prezentację produktu, GEA pokazała swoje innowacje z wykorzystaniem technologii AR. A to dopiero początek interaktywnego, cyfrowego gospodarstwa GEA.
