GEA PureWave Pasteurizer
Revolutionize your fresh pasta production with the GEA PureWave Pasteurizer. Enhance quality, reduce energy and water usage, and cut operational costs with a sustainable and compact pasteurization solution.
Why choose the GEA PureWave Pasteurizer?
Energy-Efficient Technology
- Over 85% energy efficiency compared to 25% with traditional steam systems.
- Reduces energy waste and eliminates reliance on steam.
- Less water usage: more environmentally conscious operations and lower costs.
High-Quality Results
- Ensures consistent product pasteruization with uniform, stress-free heating.
- Maintains artisanal appearance and structural integrity in premium fresh pasta.
- Faster process with reduced thermal stress for a better final product.
Lower Maintenance, Compact Design
- Minimal cleaning requirements with no steam residue build-up
- Eliminates pre-drying steps, reducing production downtime.
- Space-saving design fits seamlessly into facility layout.
| Performance values | |
|---|---|
| Pasteurization time | - 80% (vs steam) |
| Pasteurization value | >30 and > 150 (repeatable) |
| Pasta gelatinization degree | 290 - 310 |
| Homogeners peak Temp. on product | Delta 6° |
| Energy efficiency | >85% (vs 25% with steam) |
Product quality improvement
With GEA’s PureWave Pasteurizer, the preservation of product quality reaches new heights. Traditional steam pasteurization often causes uneven heating, leading to potential product stress and compromising the integrity of delicate fresh pasta products. In contrast, microwave pasteurization uses volumetric heating, allowing faster and more uniform treatment, which maintains the pasta’s appearance and structural integrity.
The result is a product with a more artisanal, premium look, shorter processing times and reduced thermal stress. The result, in an enhance of the overall quality of the final product, boosting consumer perception and increasing perceived value, all while meeting high industry standards.
Low maintenance and smaller dimension
The GEA PureWave Pasteurizer offers a compact and efficient design that significantly reduces maintenance requirements. Traditional steam-based systems often require complex upkeep due to the build-up of residue, frequent maintenance of steam components, and a lengthy pre-drying phase.
In contrast, the microwave system’s streamlined design reduces cleaning needs and eliminates the steam-related maintenance challenges. The absence of a pre-drying step and reduced water usage translates into lower operational downtime, contributing to smoother, more cost-effective operations. Moreover, its smaller size compared to traditional systems means it takes up less floor space, optimizing plant layout and offering additional energy savings.
Try the new GEA PureWave Pasteurizer at our R&D Technology Center.
At GEA Extruded Food Technologies (EFT), we invite our clients to experience innovation firsthand. In our state-of-the-art Technology Center, equipped with pilot plants, flexible production lines, and advanced analysis laboratories, you can test the GEA PureWave Pasteurizer with your own recipes and products.
This hands-on approach allows us to fine-tune the process to meet your specific production needs, ensuring optimal results and the highest quality standards for your fresh pasta.
Productos relacionados
PV - Pasteurizador estándar
Pasteurizador que produce un chorro de vapor para reducir la presencia de bacterias en productos tratados.
E - Pre-secador
Máquina diseñada para secar la superficie y eliminar la humedad del producto, con el fin de reducir la actividad del agua y aumentar la duración de almacenamiento.
CA - Zona de secado
Máquina diseñada para secar la superficie del producto.
F - Refrigerador
Máquina diseñada para enfriar el producto y llevarlo a la temperatura de envasado requerida.
GEA Insights
Kytero 10 - los grandes cambios empiezan por lo pequeño
Con el GEA kytero 10, los investigadores y desarrolladores de las industrias biofarmacéutica, alimentaria y de nuevos alimentos tienen ahora a su disposición un potente acelerador de generación avanzada.
La tecnología de bombas de calor reduce las emisiones industriales de carbono
Desde el ahorro de costes hasta la reducción de emisiones, GEA lidera proyectos innovadores de tecnología de bombas de calor. Explore las iniciativas de calefacción tradicional y central.
En el menú: huevos más sostenibles
GEA ayuda a sus clientes a probar y escalar ovoproductos e ingredientes alternativos elaborados con fermentación de precisión.
