The missing link between mixing and forming
GEA Batch2Flow
GEA Batch2Flow is a unique technology that bridges the gap between mixing and forming. This innovative system automatically transports a mix from the mixer to the former, transforming a batch process into an in-line process. With Batch2Flow, meat, poultry and plant-based mixtures always reach the former in optimal condition.
Fully automate your food processing line
Preparation is key when making formed products. A consistent mix of ingredients is essential, and the temperature and viscosity of the mix must be just right. GEA Batch2Flow keeps the dough perfectly and safely within the mixer until the former needs it. The mixture is then moved in small portions seamlessly and rapidly along a conveyor system straight into the former. No trolleys or cooled storage rooms are needed. The mixer controls portions as it loads the mix onto the conveyor, ensuring that temperature and viscosity are kept at optimal levels. This results in more accurate forming, reduced waste, and minimized downtime.
Main applications
Main applications include formable meat, poultry and plant-based mixtures.
Safeguard quality of mix
- Automatically supplies the mix to the former, continuously and in perfect condition
- Consistent and repeatable results: accurate portion control, minimal waste and downtime
- Full traceability as nothing is removed from the line
- Trouble-free forming, even with high-speed rotary formers
Less labor and improved hygiene
- No trollies, so less manual labor; a single person can operate complete the line
- Removes the opportunity for human error during the process
- Improves hygiene by removing the risk of contamination from trolleys hanging over the former during loading and storage
Save space, energy and cleaning costs
- Eliminates trolleys and energy-consuming cold stores
- Reduces the use of cleaning chemicals
- Reduced labor and energy costs improves plant profitability
Revolutionary technology: GEA Batch2Flow
GEA Batch2Flow ingeniously moves your mixed product from the mixer to the former, maintaining the product's temperature and viscosity while preventing contamination. The system keeps the mix perfectly and safely within the mixer until needed. Batch2Flow allows the mix to be discharged gently onto a belt conveyor in controlled portions, using the mixer’s rotating wings. As a result, the mix reaches the former at precisely the right temperature and viscosity. Customized discharge gates and specialized machine and line software ensure seamless operation.
Technical details
- Capacity range: 1000-7000 kg/hr
Productos relacionados
GEA CutMaster
GEA CutMaster corta, mezcla y emulsifica todos los tipos de productos de salchicha, desde gruesos hasta muy finos. Como opción, los productos también se pueden cocinar o refrigerar. Todos los procesos tienen lugar dentro de la CutMaster, por lo que son independientes de los equipos periféricos.
Mezclador de doble eje GEA ProMix
El GEA ProMix es un mezclador de doble eje que está diseñado para una variedad de productos, como carne de hamburguesa, albóndigas, carne fría o salchicha picada, además de para mezclar previamente emulsiones de salchicha tipo wiener y frankfurt. El cuerpo y las aletas de mezclado del ProMix son de acero inoxidable. El tambor de mezclado y las al...
GEA PowerGrind
Capacidad de trituración de alimentos que supera las expectativas
Formadoras GEA
GEA MaxiFormer, with patented forming technology, is the most efficient forming solution on the market for high-quality formed poultry, pork and meat replacement products, providing the highest output.
Vídeos relacionados
Aftermovie GEA Pre-IFFA event
Master Good, Hungary | Quality is the only long-term strategy
Downloads
GEA Insights
Kytero 10 - los grandes cambios empiezan por lo pequeño
Con el GEA kytero 10, los investigadores y desarrolladores de las industrias biofarmacéutica, alimentaria y de nuevos alimentos tienen ahora a su disposición un potente acelerador de generación avanzada.
Cómo un robot de ordeño cambió la vida de una madre
La vida de Michele Schneider dio un giro inesperado cuando se casó con Virlei, un aspirante a ganadero, y ambos fundaron la explotación lechera Fazenda Inovação Schneider Milk en Brasil. Aunque era una recién llegada a la ganadería lechera, Michele vio crecer rápidamente su pasión por los animales y la granja. Y también su carga de trabajo.
En el menú: huevos más sostenibles
GEA ayuda a sus clientes a probar y escalar ovoproductos e ingredientes alternativos elaborados con fermentación de precisión.
