Formación con tambor de alto volumen
Formadoras GEA
GEA MaxiFormer II, with patented drum forming technology, is our most efficient forming solution for high-quality formed poultry, pork and plant-based products, providing the highest output.
Maximize efficiency. Minimize total cost of ownership.
The GEA MaxiFormer II sets the industry standard for drum forming. Inspired by the trusted MaxiFormer, it delivers higher throughput, consistent quality, and reduced waste – all at the lowest Total Cost of Ownership (TCO) in the market.
Maximize versatility
- Proven across poultry, pork, fish, vegetarian, cheese, vegan and potato applications
- Form products in 2D, natural 3D and fantasy shapes
- Achieve virtually no product waste or wash-off
- Retain product texture with up to 31% lower filling pressure
Lower your total cost of ownership
- Run at uninterrupted capacity up to 330 strokes/min or 10 kg/hour
- Extend production up to 60 hours between drum cleans and reach 99.8% uptime
- Ensure uniform weight distribution with up to 1.7% lower giveaway
Improve sustainability
- Eliminate processing water usage (100% reduction)
- Reduce hot water consumption by up to 91%
- Cut total annual water use by up to 80%
- Optimize energy and chemical consumption
Rely on proven reliability
- Leverage GEA’s expertise for seamless upstream and downstream integration
- Operate confidently with the most advanced, touch-screen control system
Main product applications
The MaxiFormer II is trusted by processors worldwide for high-volume, high-quality products.
Main product applications include chicken nuggets & tenders, 3D chicken filets, pork cutlets, plant-based patties & nuggets, potato products and cheese-based snacks.
Technology highlights
The GEA MaxiFormer II combines patented step-filling technology, a 1000 mm-wide drum and a targeted air knock-out system to deliver gentle forming, higher throughput, and maximum efficiency.
Worlds first 1000mm wide drum
Choose between 600 mm and 1000 mm-wide drums for the right capacity. The extra-wide option maximizes throughput while optimizing space and belt loading, delivering the highest efficiency per square meter of floor space.
Targeted air knock-out system
Eject products precisely using high-pressure dry air aimed at each row of cavities. This targeted approach protects product quality, improves efficiency, and avoids unnecessary wear on the drum.
Accessories for GEA MaxiFormer II
In addition to the MaxiFormer, the complete system includes a vane pump, a GEA MaxiDrum, GEA MaxiCarriage, GEA MaxiStorage and GEA MaxiClean.
GEA MaxiDrum
Ensure precise, consistent portioning for every product. The MaxiDrum’s rigid spoke design delivers uniform filling pressure and twice the weight accuracy of standard systems for 2D and 3D products. Custom drums with 2D or 3D cavities are available, and the MaxiFormer DemoDrum simplifies and accelerates product development.
GEA MaxiClean
Reduce downtime with fully automatic, intelligent drum cleaning. The MaxiClean system monitors key parameters and stops when the drum is clean, cutting water use by up to 80% while speeding up product changeover.
GEA MaxiCarriage
Move drums safely and efficiently between stations. The MaxiCarriage allows used drums to be easily transferred from the MaxiFormer to the MaxiClean, speeding up cleaning, reducing downtime, and ensuring secure handling. The GEA MaxiStorage can store up to four drums.
Technical details
| Product specifications | GEA MaxiFormer 600 | GEA MaxiFormer 1000 |
|---|---|---|
| Dimension LxWxH | 2056x1856x2022 mm | 2456x1856x2022 mm |
| Belt width | 600 mm | 1000 mm |
| Max. capacity | up to 330 strokes/minute | up to 330 strokes/minute |
| Speed | 3 up to 33 meter/minute | 4 up to 33 meter/minute |
| Min. | 4 mm | 4 mm |
| Max. | 18 mm | 18 mm |
Our service & support
Partnership that goes beyond equipment
With GEA, you get more than a machine – you get a trusted partner.
- Installation & commissioning support
- Operator training programs
- Preventive maintenance services
- Global spare parts availability
- Access to GEA Technology Centers for product testing and development
Descargas
McCain and GEA’s sustainable drum forming innovation
McCain faced the challenge of scaling up production for cheese-based products while minimizing water usage to align with their sustainability goals. To address this, they partnered with GEA and implemented the MaxiFormer II equipped...
Save up to 80% of water consumption
GEA's MaxiClean drum cleaning machine, part of the MaxiFormer system, earns our 'Add Better' eco label for sustainability, saving up to 80% of water consumption. Real data comparisons show potential savings of up to...
Crafted by many, perfected for you
At GEA, innovation is never a solo act. The MaxiFormer II and MaxiClean were shaped by the expertise and passion of our engineers, technologists, and customers. Every feature reflects real-world collaboration to deliver smarter, more...
Productos relacionados
GEA TempuMixer Module II
La GEA TempuMixer II es una mezcladora automática de tempura que garantiza una mezcla con viscosidad, composición y temperatura uniformes. Presenta medición de la viscosidad en línea y ajuste automático para garantizar resultados repetibles. Además, se encuentra disponible un sistema opcional proactivo de corrección de lote que acelera la compens...
GEA CrumbMaster
Estándar de la industria en el rebozado con la menor rotura de migas
GEA ProFry
Descubra la GEA ProFry, una freidora industrial avanzada. Con más de 50 años de experiencia en tecnología de fritura, nuestra versión más reciente cuenta con un 30% más de caudal de aceite, medición patentada en línea y en tiempo real de la calidad del aceite, y un 15% más de capacidad en un espacio más reducido. La nueva HMI SmartControl ofrece ...
GEA CookStar
Master industrial cooking with CookStar. Steam, cook, roast or smoke in one oven. High yield, consistent quality, and unmatched flexibility for high-throughput food production.
Productos de servicio
GEA FormPlates
Get the best out of your GEA food forming equipment with original forming plates. Choose from an extensive range of food forming plates for meat, poultry, fish, meat-replacement, vegetables and cheese. The GEA FormPlates are suitable for all formers in the GEA food forming family, such as the GEA MultiFormer and GEA FreshFormer.
GEA Knockout E-series
Producing the best quality formed food products has become even easier. Whether you use a GEA MultiFormer, GEA FreshFormer or any other GEA plate forming equipment, now you can optimize your forming technology in only a few minutes and boost your performance. With the GEA Knockout E-series, formed products are released smoothly and easily using a...
GEA Service level agreements
Discover how GEA’s advanced technologies and tailored services optimize productivity, sustainability, and automation for your food processing or packaging business.
GEA Insights
Del cubo de ordeño al robot: 100 años de innovación agrícola en GEA
Desde hace más de 100 años, GEA desarrolla tecnologías para la ganadería lechera, desde las primeras máquinas de ordeño con cubos hasta los sistemas autónomos y conectados digitalmente. Estas innovaciones han transformado radicalmente la ganadería lechera: se ha pasado de rutinas que exigían mucha mano de obra a una mayor productividad, un mejor bienestar animal y unas operaciones diarias más eficientes.
