First-time-right spiral cooking
GEA CookStar First
The GEA CookStar First is a compact, industrial spiral oven designed for small to mid-sized food processing lines. As the latest addition to GEA’s market-leading CookStar family, it delivers first-time-right spiral cooking and replicates that ‘home-cooked’ quality at scale.
Achieve perfect results from day one
GEA CookStar First is a compact, twin-zone spiral oven designed for small to mid-sized food processing lines. As the latest addition to GEA’s market-leading CookStar family, it delivers consistent, high-quality results from the start, with precise control over temperature, humidity, and airflow. Ideal for steam-cooked products, coated poultry, plant-based foods, grilled items, and ready meals.
- Reliable, first-time-right cooking performance
- Up to 3% higher yield and 10–30% shorter cooking times
- Energy and water savings up to 12%
Main food applications
The GEA CookStar First industrial spiral oven is ideal for small to mid-sized food processing operations, producing steam-cooked products, coated poultry, plant-based foods, baked or grilled products and ready meals.
Key benefits at a glance
Ensure consistent cooking quality
- Just 1°C temperature variation across the belt
- Twin-zone design with vertical booster airflow
- Delivers uniform color and texture
Maximize yield and throughput
- Up to 3% higher yield compared to conventional ovens
- Throughput up to 1,700 kg/h
- Up to 25% shorter cooking times
Reduce energy and water consumption
- Intelligent active exhaust system minimizes air leakage
- Efficient water reuse system
- Up to 12% reduction in resource usage
Future-proof your production
- Compact footprint fits brownfield sites
- Easily scalable to higher-capacity CookStar models
- Compatible with GEA Insight Partner for remote diagnostics
Technology Highlights
GEA CookStar First integrates innovative cooking technologies to deliver consistent results, reduce resource consumption, and support flexible production.
Twin-zone spiral oven with booster impingement
Combines horizontal and vertical airflow for faster cooking and better product color. Ensures even heat distribution across the belt.
Intelligent active exhaust system
Minimizes air leakage and stabilizes oven conditions. Improves energy efficiency and cooking consistency.
GEA SmartControl Premium HMI
Provides full process control with alarms, timelines, and data tracking. Enables efficient operation and remote diagnostics.
Downloads
Technical details
| Feature | GEA CookStar First |
|---|---|
| Belt length | 47 m |
| Belt width | 600 mm |
| Max. capacity | Up to 1,700 kg/h |
| Max. product height | 85 mm |
| Dimensions LxWxH | 9248x4450x3778 mm |
Our service & support
Partnership that goes beyond equipment
With GEA, you get more than a machine – you get a trusted partner.
- Installation & commissioning support
- Operator training programs
- Preventive maintenance services
- Global spare parts availability
- Access to GEA Technology Centers for product testing and development
Reduce energy and water consumption up to 12%
GEA CookStar First has earned the Add Better label for its energy and water-saving features. It’s a smart choice for sustainable food production.
Verwandte Produkte
GEA CookStar
Master industrial cooking with CookStar. Steam, cook, roast or smoke in one oven. High yield, consistent quality, and unmatched flexibility for high-throughput food production.
GEA CookStar Turbo
Der GEA CookStar Turbo ist der einzige industrielle Spiralofen der Welt, der einen Prallluftstrom mit einem horizontalen Luftstrom in einem Ofenkonzept kombiniert. Das Produkt erhält so einen intensiven Geschmack, eine Farbe und eine Knusprigkeit, die für andere Spiralofen nicht erreichbar ist. Gleichzeitig bietet er die Flexibilität, eine Vielza...
GEA SuperHeatSmoke & HotSmoke
Die Inline-Räucherlösungen für GEA CookStar kombinieren die Doppelspiralofen-Technologie mit der Zerstäubung von natürlichem Rauchkondensat zur Herstellung von attraktiven gegarten und geräucherte Produkte herzustellen. Dabei wird natürliches Rauchkondensat von Red Arrow verwendet, dem marktführenden Spezialisten für Rauchkondensate.
Service-Produkte
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA Service level agreements
Discover how GEA’s advanced technologies and tailored services optimize productivity, sustainability, and automation for your food processing or packaging business.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
Endurlon® Führungen
Sie möchten die Wartungsintervalle für Ihren GEA CookStar Spiralofen verlängern? Wartungskosten reduzieren und die Hygiene weiter verbessern? All das ermöglichen Ihnen die Endurlon™ Führungen.
GEA Insights
Wie SmartParc die Regeln der Lebensmittelproduktion neu definiert
Dank einer neuen SmartParc-Produktionsstätte senken Lebensmittelverarbeiter im Vereinigten Königreich ihre Betriebskosten und Emissionen. Mit der Heiz- und Kühltechnologie von GEA als Kernstück zeigt dieses kollaborative Produktionsmodell, wie Innovationen die Netto-Null-Ziele der Branche beschleunigen.
