State-of-the-art MICROPARTICULATION unit
GEA MICRO FORMULA® for microparticulation
The GEA MICRO FORMULA® units are easy to operate and come as standardized modules, in different sizes to match your capacity requirements. The system is state-of-the-art for enabling sustainable, highly reproducible, and high-quality microparticulation of whey proteins.
The GEA MICRO FORMULA® units offer unique features, such as our proprietary temperature, time, shear (TTS) unit, which utilizes standard flow components, and enables complete control of the heat protein denaturation, particle size and distribution, as well as, most importantly, functionality of the resulting microparticulated whey protein concentrates (WPC).
Key benefits of the GEA MICRO FORMULA® solution
- Lower CAPEX, OPEX, service and maintenance costs:
- The system is based on a special configuration of standard flow components, i.e. pumps and valves, and plate heat exchangers.
- There is no need for specialized process equipment, such as homogenizers or SSHE (scrape surface heat exchangers), so overall costs are reduced.
- Configuration with the proprietary TTS unit means there are no heat transfer surfaces in the critical temperature zone, which means low fouling and so a long production run time under stable process conditions, without cleaning
- 18-20 hour production run time between CIP cycles reduces expenses all round
- Longer run times means that in some instances customers can choose to purchase a less costly, smaller unit
- Hygienic design facilitates thorough and easy cleaning
- Excellent, reproduceable functional properties of the MWPC (microparticulated WPC) product are maintained over longer production run times
- Excellent functional properties – such as high water binding effect and emulsifying properties – of the microparticulated whey equates to increased product yield for various applications.
Our technology, for making your whey
Our GEA MICRO FORMULA® system offers a technology for formulating microparticulated whey protein concentrates (WPC) that display excellent functional characteristics, from highly reproducible emulsification and improved water-binding, to optimized stabilizing properties, high interactivity with dairy and food matrixes, and a highly reproducible particle size of 1-10 µm. Using GEA MICRO FORMULA® will help you to generate products with high viscosity - similar to that of cream or drinking yogurts - great mouthfeel, and desired near-white color.
Microparticulation is ideal for generating whey products that can replace fat or milk protein in a wide variety of dairy and food applications. These whey proteins aren’t just inactive ingredients, their functional properties can improve the properties and yield of the final food product, and result in a great taste and texture.
For example, microparticulated WPC is commonly used to replace fats, generating lower-fat, great tasting products. These include:
- Most cheese types (also yield increase)
- Ice cream
- Yoghurt and milk desserts
- Dressing and sauces
- Mayonnaise and fat emulsions
- Other fat containing food products
Particle size distribution of microparticulated WPC generated using the GEA MICRO FORMULA®
Pilot units for initial testing
We want you to be confident that our technologies will fit in with your processes and generate high-quality products. But because we don’t expect you to just take our word for it, we offer the GEA MICRO FORMULA® pilot units for rental. This gives you the opportunity to test the microparticulation technology with your raw materials on site, as part of a complete process. Carrying out tests at your own facility means you don’t have to consider any negative effects that transporting raw materials to another test site might have on the process, which could compromise test results. You can assess our equipment alongside existing equipment, such as ultrafiltration systems for membrane filtration, and with your product packaging preferences, so you can see how your complete production line functions and evaluate the final product.
All of our GEA pilot units can be shipped globally, and we can even send our GEA experts to work with you, if you’d like that extra support.
Downloads
相关产品
啤酒回收装置
GEA 使用结实的陶瓷膜进行的错流过滤可有效地从罐底回收啤酒。模块化工厂采用紧凑的模块式安装，有三种标准尺寸，处理能力约为 25,000 升/天、50,000 升/天和 100,000 升/天，具体取决于产品的干燥固体物含量。
CIP 回收装置
现在，使用耐 pH 值纳滤 (NF) 膜，可以回收 90% 以上的腐蚀性废液。优势包括降低运营成本和提高性能。
陶瓷膜啤酒过滤
使用错流陶瓷膜过滤啤酒不会产生任何废弃物。陶瓷膜啤酒过滤是首个不产生废弃物的啤酒过滤工艺。它完全不需要助滤剂。因此，在这一关键阶段支持可持续且又节约成本的工艺管理。与此同时，该工艺还能满足消费者的愿望，提供质量稳定、水晶般纯净的啤酒。研究表明，使用陶瓷膜过滤后的啤酒能够一贯地保持高品质。
脱醇膜装置
专用的 AromaPlus 过滤系统支持灵活的过滤速度，并可配置分批和连续过滤，它建立在反渗透 (RO) 膜过滤技术的基础上。
