Maximize efficiency. Minimize total cost of ownership.
The GEA MaxiFormer II sets the industry standard for drum forming. Inspired by the trusted MaxiFormer, it delivers higher throughput, consistent quality, and reduced waste – all at the lowest Total Cost of Ownership (TCO) in the market.
- Suitable for poultry, pork, fish, cheese, potato, vegetarian and vegan products
- Engineered for uninterrupted high-capacity production
- Proven sustainability with significant water and energy savings
Main product applications
The MaxiFormer II is trusted by processors worldwide for high-volume, high-quality products.
Main product applications include chicken nuggets & tenders, 3D chicken filets, pork cutlets, plant-based patties & nuggets, potato products and cheese-based snacks.
Key benefits at a glance
Maximize versatility
- Proven across poultry, pork, fish, vegetarian, cheese, vegan and potato applications
- Form products in 2D, natural 3D and fantasy shapes
- Achieve virtually no product waste or wash-off
- Retain product texture with up to 31% lower filling pressure
Lower your total cost of ownership
- Run at uninterrupted capacity up to 330 strokes/min or 10 kg/hour
- Extend production up to 60 hours between drum cleans and reach 99.8% uptime
- Ensure uniform weight distribution with up to 1.7% lower giveaway
Improve sustainability
- Eliminate processing water usage (100% reduction)
- Reduce hot water consumption by up to 91%
- Cut total annual water use by up to 80%
- Optimize energy and chemical consumption
Rely on proven reliability
- Leverage GEA’s expertise for seamless upstream and downstream integration
- Operate confidently with the most advanced, touch-screen control system
Technology highlights
The GEA MaxiFormer II combines patented step-filling technology, a 1000 mm-wide drum and a targeted air knock-out system to deliver gentle forming, higher throughput, and maximum efficiency.
Worlds first 1000mm wide drum
Choose between 600 mm and 1000 mm-wide drums for the right capacity. The extra-wide option maximizes throughput while optimizing space and belt loading, delivering the highest efficiency per square meter of floor space.
Targeted air knock-out system
Eject products precisely using high-pressure dry air aimed at each row of cavities. This targeted approach protects product quality, improves efficiency, and avoids unnecessary wear on the drum.
Accessories for GEA MaxiFormer II
In addition to the MaxiFormer, the complete system includes a vane pump, a GEA MaxiDrum, GEA MaxiCarriage, GEA MaxiStorage and GEA MaxiClean.
GEA MaxiDrum
Ensure precise, consistent portioning for every product. The MaxiDrum’s rigid spoke design delivers uniform filling pressure and twice the weight accuracy of standard systems for 2D and 3D products. Custom drums with 2D or 3D cavities are available, and the MaxiFormer DemoDrum simplifies and accelerates product development.
GEA MaxiClean
Reduce downtime with fully automatic, intelligent drum cleaning. The MaxiClean system monitors key parameters and stops when the drum is clean, cutting water use by up to 80% while speeding up product changeover.
GEA MaxiCarriage
Move drums safely and efficiently between stations. The MaxiCarriage allows used drums to be easily transferred from the MaxiFormer to the MaxiClean, speeding up cleaning, reducing downtime, and ensuring secure handling. The GEA MaxiStorage can store up to four drums.
Technical details
| Product specifications | GEA MaxiFormer 600 | GEA MaxiFormer 1000 |
|---|---|---|
| Dimension LxWxH | 2056x1856x2022 mm | 2456x1856x2022 mm |
| Belt width | 600 mm | 1000 mm |
| Max. capacity | up to 330 strokes/minute | up to 330 strokes/minute |
| Speed | 3 up to 33 meter/minute | 4 up to 33 meter/minute |
| Min. | 4 mm | 4 mm |
| Max. | 18 mm | 18 mm |
Our service & support
Partnership that goes beyond equipment
With GEA, you get more than a machine – you get a trusted partner.
- Installation & commissioning support
- Operator training programs
- Preventive maintenance services
- Global spare parts availability
- Access to GEA Technology Centers for product testing and development
下载
Save up to 80% of water consumption
GEA's MaxiClean drum cleaning machine, part of the MaxiFormer system, earns our 'Add Better' eco label for sustainability, saving up to 80% of water consumption. Real data comparisons show potential savings of up to...
Crafted by many, perfected for you
At GEA, innovation is never a solo act. The MaxiFormer II and MaxiClean were shaped by the expertise and passion of our engineers, technologists, and customers. Every feature reflects real-world collaboration to deliver smarter, more...
McCain and GEA’s sustainable drum forming innovation
McCain faced the challenge of scaling up production for cheese-based products while minimizing water usage to align with their sustainability goals. To address this, they partnered with GEA and implemented the MaxiFormer II equipped...
相关产品
GEA TempuMixer Module II
GEA TempuMixer II 是一款自动天麸罗搅拌机，可确保实现一致的搅拌粘度、成分和温度。 它具有在线粘度测量和自动调整功能，确保获得可重复的结果。 此外，可选的主动式批校正系统用于加速补偿面粉质量的季节性变化。 这对于满足日益提升的炸鸡块标准至关重要。
GEA CrumbMaster
GEA CrumbMaster 是一款多功能、高效的上面包屑机，体现和总结了与面包屑生产商密切合作50 多年的经验。它可以有效地处理从细到粗的范围非常广泛的面包屑类型，并且减少面包屑破损。其巧妙的设计，没有松动脱落的部件，使清洗和维护简单容易。
GEA ProFry
探索开创性的 GEA ProFry，一款先进的工业油炸机。凭借 50 多年的油炸技术专业知识，我们的最新版本具有增强 30% 的油流量、获得专利的实时在线油质量测量，以及在更小的占地面积内增加 15% 的产能。新的 SmartControl HMI 提供简化和个性化的操作，还富有洞察力且易于导出的数据。优化您的油炸工艺，提高快速油炸和油炸食品的产品质量和盈利能力。
GEA CookStar
Master industrial cooking with CookStar. Steam, cook, roast or smoke in one oven. High yield, consistent quality, and unmatched flexibility for high-throughput food production.
服务产品
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA FormPlates
Get the best out of your GEA food forming equipment with original forming plates. Choose from an extensive range of food forming plates for meat, poultry, fish, meat-replacement, vegetables and cheese. The GEA FormPlates are suitable for all formers in the GEA food forming family, such as the GEA MultiFormer and GEA FreshFormer.
GEA Knockout E-series
Producing the best quality formed food products has become even easier. Whether you use a GEA MultiFormer, GEA FreshFormer or any other GEA plate forming equipment, now you can optimize your forming technology in only a few minutes and boost your performance. With the GEA Knockout E-series, formed products are released smoothly and easily using a...
