GEA 分离机用于植物油脂和动物油脂的脱胶、中和和脱蜡工序。
分离机 RSE / RSI 系列用于油脂精炼
GEA offers an extensive portfolio of separators for the refining of edible oils, both from vegetable as well as animal origin. The disk-stack centrifuges are used for degumming, neutralization and dewaxing process stages and are ususally the heart of the process lines.
微调您的分离结果
我们的油脂精炼分离机配备专有的GEA finetuner 微调器，它是向心泵和削液管的组合。 与传统向心泵相比，其特性在于大幅改善了效率因数。
这是将旋转动能转化为压力的比率。 作用是让粘性物料诸如来自超级脱胶工序的胶质可以毫无困难地排出。 微调器 finetuner 直径的调整可通过手轮手动完成或者通过控制单元的气动驱动器自动完成。
通过 GEA 一体直连式驱动系统实现最大化正常运行时间。
我们的油脂精炼分离机有多种不同的驱动方式：传统的涡轮蜗杆驱动型、通过平皮带将电机动能传递到转鼓立轴上的平皮带驱动型、将电机直接安装到立轴上的直连驱动型以及 GEA 研发的最新驱动技术：一体直连驱动型。 一体直连驱动将电机的能量直接传递给转鼓，并且电机被集成到分离机机壳内。
因此，我们的分离机安装空间需求减少多达 35% 并且运行时更安静。整个技术理念是简化并且减少零备件使用的种类和数量。转鼓和电机可作为单体同时拆卸，从而大幅减少用于维护的停机时间。. 我们的一体直连驱动理念是最大化分离机使用，以确保您的油脂加工满负荷运行。
温和的产品处理以最大程度的提到得率
GEA 研发的液封进料系统保护产品避免暴露而受到高剪切力的影响，高剪切力会破坏胶质和皂粒，从而使得分离更加困难。 尤其是在水洗和冬化工序中，这一特点可以避免物料乳化。 独创的蒸气密封（通过液体密封）系统可防止进料腔冒出的蒸汽进入下向心泵腔室中。 这在分离温度较高 (>90°) 时尤其有用。 此外，液体可通过一个单独的转鼓冲洗水通道输送到转鼓中。
特性和优势
GEA finetuner 微调器
- 实现分离界面的最佳调整
- 分离机的灵活性：单台分离机可应用于所有的精炼工序，不需要对机器进行更改。
- 用于提高操作可靠性并且无油损失
液封进料
- 通过温和的产品进料保护物料避免暴露而受到高剪切力的影响
- 无机械密封，因而无额外的冷却水消耗
- 无氧气夹带
蒸汽密封
- 液封可防止进料腔里的蒸汽导致油浑浊
转鼓冲洗
- 可稀释高粘度的重相以提高其流动性
- 也可适用于爆炸危险的环境
一体直连式驱动
- 安装面积需求小
- 快速维护并且实现最大化利用
- 由于采用直接能量传递，因而降低能耗成本
- 更少易损件
- 噪音水平降低
- GEA 直连驱动方式可满足所有防爆要求
Working principle of RSI separator with finetuner and integrated direct drive
Edible oil refining separator series RSI
Resource efficient solution
The GEA Advanced Water Supply optimization concept is an example of how further savings potential can be unlocked at any point within the process chain. In this case, it is the smart reduction of the consumption of cooling and operating water without any negative impact on performance.
With optimized control matched to the technical conditions, it is possible to optimize the consumption of operating water for a self-cleaning centrifuge as well as the cooling water for the direct drive, the hood, and the solids catcher, resulting in water savings of minimum 48%.
*The Add Better label relates to the serial product Edible Oil Refining Separator RSI, released in November 2024.
The comparison refers to its predecessor model, the RSI series without GEA Advanced Water Supply.
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