ConsiGma®
ConsiGma® Direct Compression with Ribbon Blending (DC-RB) Lines
A cost-effective solution for continuous dry blending and tablet compression using ribbon blending, ConsiGma® DC-RB lines make the advantages of continuous manufacturing (supply chain agility, small footprint and improved quality) available for all.
Available in 3 standard sizes, depending on the desired throughput (from 10 to 200 kg/h or 20,000 to 400,000 tablets/h, to be verified by testing), the systems can be customized with a number of options to suit customer needs.
The Conductor software ensures seamless control of the entire process and full reporting. Tracking of OOS and material genealogy can be integrated into the controls.
Mainly targeted towards generics, nutraceuticals, OTC production and CMOs, the systems are designed to handle easy-to-blend and high-throughput DC formulations.
Standard Configuration
- 2 to 4 loss-in-weight feeders
- 1 ribbon blender
- GEA compression system
Available Options
- Choice of feeder (GEA or qualified third-party supplier)
- Set-up of blender: continuous flow or mini-batch
- Blend uniformity measurement with Lighthouse Probe®
- Material handling system including containment features
Main Benefits
- Flexible batch size
- Small footprint
- Eliminate work in progress
- Adaptable to blending of even fragile particles such as MUPS
- Higher blend homogeneity – all powder particles go through the same mixing event
- Higher material yield
- High flexibility from very low to very high API content
- In-process blend uniformity control – second-by-second
- Adaption to variable throughput capacities
- No hold-up issues
Read more about how GEA and its partners are implementing this technology to lead the way toward smaller, more flexible, continuous processing technologies that are transforming the future of pharmaceutical development and manufacturing.
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Aanverwante producten
ConsiGma® Direct Compression with Linear Blending (DC-LB) Lines
A highly integrated solution for continuous linear blending and direct compression, the ConsiGma® DC-LB lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled blending and compression and improved quality.
ConsiGma® Film Coater
The ConsiGma® Film Coater is based on the GEA high-performance tablet coating technology that gently and accurately deposits controlled amounts of coating materials onto tablet cores — even if they are hygroscopic or friable.
Lighthouse Probe® - online measurement
The Lighthouse Probe® can be used for real-time monitoring of chemical and pharmaceutical processes and provides in-process window cleaning at any time, recalibration during the process, full CIP (cleaning) of wash housing and seal, and a clear view inside – even in difficult conditions.
ConsiGma® 1 - R&D Granulation and Drying
The ConsiGma® 1 offers standalone continuous twin-screw granulation and drying for small-scale R&D operations. It allows users to develop the process and achieve high granule quality on a compact unit.
GEA-inzichten
GEA reports profitable growth for 2025 and expects accelerated revenue growth
GEA’s past fiscal year was one of significant growth and further profitability gains. In particular, the technology group substantially increased order intake, with all divisions contributing here. GEA also made progress in all Mission 30 strategic growth areas. In addition, GEA met key interim targets under its climate plan ahead of schedule. Major milestones in fiscal year 2025 were admission to the DAX index, the award of one of the largest contracts in the company’s history, and streamlining of the corporate structure.
Hoe SmartParc de regels van de voedselproductie herschrijft
Dankzij een nieuwe SmartParc-productielocatie weten voedselverwerkende bedrijven in het Verenigd Koninkrijk hun bedrijfskosten en emissies terug te brengen. Met de GEA's verwarmings- en koeltechnologie in de kern laat dit op samenwerking gebaseerde productiemodel zien hoe innovatie de klimaatneutrale ambities van de industrie versnelt.
De speeltuin van voedingswetenschappen
"Eieren brouwen is net als bier brouwen." Het is het soort vergelijking dat je doet glimlachen - en dan klikt het: iets ingewikkelds voelt plotseling eenvoudig. In deze persoonlijke film, die zich afspeelt in het agrarische hart van de VS, verkennen we precisiefermentatie en het echte werk dat nodig is om een idee om te zetten tot voedingsmiddelen.
