First-time-right spiral cooking
GEA CookStar First
The GEA CookStar First is a compact, industrial spiral oven designed for small to mid-sized food processing lines. As the latest addition to GEA’s market-leading CookStar family, it delivers first-time-right spiral cooking and replicates that ‘home-cooked’ quality at scale.
Achieve perfect results from day one
GEA CookStar First is a compact, twin-zone spiral oven designed for small to mid-sized food processing lines. As the latest addition to GEA’s market-leading CookStar family, it delivers consistent, high-quality results from the start, with precise control over temperature, humidity, and airflow. Ideal for steam-cooked products, coated poultry, plant-based foods, grilled items, and ready meals.
- Reliable, first-time-right cooking performance
- Up to 3% higher yield and 10–30% shorter cooking times
- Energy and water savings up to 12%
Main food applications
The GEA CookStar First industrial spiral oven is ideal for small to mid-sized food processing operations, producing steam-cooked products, coated poultry, plant-based foods, baked or grilled products and ready meals.
Key benefits at a glance
Ensure consistent cooking quality
- Just 1°C temperature variation across the belt
- Twin-zone design with vertical booster airflow
- Delivers uniform color and texture
Maximize yield and throughput
- Up to 3% higher yield compared to conventional ovens
- Throughput up to 1,700 kg/h
- Up to 25% shorter cooking times
Reduce energy and water consumption
- Intelligent active exhaust system minimizes air leakage
- Efficient water reuse system
- Up to 12% reduction in resource usage
Future-proof your production
- Compact footprint fits brownfield sites
- Easily scalable to higher-capacity CookStar models
- Compatible with GEA Insight Partner for remote diagnostics
Technology Highlights
GEA CookStar First integrates innovative cooking technologies to deliver consistent results, reduce resource consumption, and support flexible production.
Twin-zone spiral oven with booster impingement
Combines horizontal and vertical airflow for faster cooking and better product color. Ensures even heat distribution across the belt.
Intelligent active exhaust system
Minimizes air leakage and stabilizes oven conditions. Improves energy efficiency and cooking consistency.
GEA SmartControl Premium HMI
Provides full process control with alarms, timelines, and data tracking. Enables efficient operation and remote diagnostics.
Downloads
Technical details
| Feature | GEA CookStar First |
|---|---|
| Belt length | 47 m |
| Belt width | 600 mm |
| Max. capacity | Up to 1,700 kg/h |
| Max. product height | 85 mm |
| Dimensions LxWxH | 9248x4450x3778 mm |
Our service & support
Partnership that goes beyond equipment
With GEA, you get more than a machine – you get a trusted partner.
- Installation & commissioning support
- Operator training programs
- Preventive maintenance services
- Global spare parts availability
- Access to GEA Technology Centers for product testing and development
Reduce energy and water consumption up to 12%
GEA CookStar First has earned the Add Better label for its energy and water-saving features. It’s a smart choice for sustainable food production.
Prodotti correlati
GEA CookStar
Master industrial cooking with CookStar. Steam, cook, roast or smoke in one oven. High yield, consistent quality, and unmatched flexibility for high-throughput food production.
GEA CookStar Turbo
GEA CookStar Turbo è l'unico forno industriale a spirale al mondo che unisce un flusso d'aria orizzontale con un flusso d'aria ad impatto verticale in una sola soluzione. Ciò consente di conferire al prodotto più sapore, colore e croccantezza rispetto agli altri forni a spirale, offrendo la flessibilità di cucinare un'ampia varietà di prodotti.
GEA SuperHeatSmoke & HotSmoke
Le applicazioni per l'affumicatura in linea di GEA CookStar combinano la tecnologia del forno a doppia spirale con l'atomizzazione di fumo naturale condensato per ottenere gustosi prodotti affumicati perfettamente cotti. Viene utilizzato il fumo naturale condensato dello specialista leader del mercato dei condensati di fumo, Red Arrow.
Prodotti di assistenza
Guide in Endurlon®
Volete prolungare gli intervalli di manutenzione del vostro forno a spirale GEA CookStar? Ridurre i costi di manutenzione? Migliorare l'igiene? Ora con le guide in Endurlon™ è possibile.
GEA Service level agreements
Discover how GEA’s advanced technologies and tailored services optimize productivity, sustainability, and automation for your food processing or packaging business.
Approfondimenti GEA
Benefici in bottiglia: la tecnologia alla base delle bevande funzionali
Mentre la domanda dei consumatori per le bevande più innovative nel settore della salute e del benessere continua a evolversi e a crescere, GEA aiuta i produttori a lanciare sul mercato nuovi prodotti in modo sicuro, efficiente e su larga scala.
Innovating for impact: creare soluzioni migliori per i clienti
Al settore manifatturiero viene richiesto di utilizzare meno risorse, puntare su tecnologie avanzate e mantenere le attrezzature in piena efficienza più a lungo. In GEA, questo sta cambiando il modo in cui nasce l’innovazione: ingegneria, comprensione delle esigenze dei clienti, competenze digitali e assistenza si integrano sin dalle prime fasi, quando una soluzione può ancora essere plasmata nella sua essenza.
