Designed for your convenience and high-quality crumb coating
The versatile GEA CrumbMaster Gen 2 is the industry standard in coating with the lowest crumb breakdown. Enclosed design eliminates dust by up to 90%. The clever design keeps operating, cleaning and maintenance simple. While the innovative crumb divider allows a different crumb size top and bottom, and can handle a wide range of crumbs..
Master your coating process with CrumbMaster Gen 2
Main applications
The GEA CrumbMaster Gen 2 is designed for a wide range of applications such as red meat, poultry, seafood, vegetables and meat-replacement products. It can handle all types of breadcrumbs from fine to J-crumbs and premium crumbs to specialty breaders.
High consistency in output quality
- Spreads crumb evenly top, bottom and sides
- Integrated blow-off control and crumb recirculation improves consistency with less waste
- Top and bottom crumb adjusted independently
- Excellent crumb adhesion and very low crumb breakdown
Less dust for a better working environment
- Enclosed design eliminates dust by up to 90%
- Less downstream contamination
- Connects to GEA OptiAir for dust-critical applications
Hygienic design with simple cleaning
- Easy access with unique fold-away panels and self-draining design, without dead pockets
- Stainless steel drives and motors, sealed bearings and food-safe plastics
- Easy to operate and clean with minimal water consumption
- Complies with the most stringent global hygiene regulations
Flexible and efficient for better profits
- Fast, in-line product changeover
- Tool-less exterior adjustment with simple height adjustment for easier line integration
- Wide range of crumb types from fine to J-Crumb and premium crumbs to specialty breaders
- Belt speed up to 30m/minute and available in 400mm, 600mm and 1000mm belt width
Advanced technology
Minimal crumb breakage
Every aspect of the CrumbMaster’s design is aimed at generating as little mechanical stress on the crumbs as possible. Slides transport the crumbs without the use of conveyors or screws and a special frame design avoids crushing the crumbs.
Patented crumb divider
To achieve a consistent composition of the coating, and avoid uneven coating of products, the CrumbMaster includes a patented sieve system. However, by exchanging divider plates it is also possible to apply different crumb compositions to the top and the bottom of the breaded products.
Optimum coating adhesion
A conveyor belt carries the products to be breaded through a bottom layer of breading, while the top coating is applied from a hopper above. An extra-long breading bed, together with an adjustable pressure roller, ensures optimum coating adhesion. At the end of the process, excess crumbs are blown off and returned to the circulation system.
Technical details of GEA CrumbMaster Gen 2
| Belt width | 400 | 600 | 1000 |
| Max. belt load | 10 kg/ lin m | 15 kg/ lin m
|
25 kg/ lin m
|
| Min. product size | 16 mm | 16 mm | 16 mm |
| Max. free product space | 70 mm | 70 mm | 70 mm |
| Min. crumb volume | 60 liter | 90 liter | 150 liter |
| In-feed height | 1060 ± 80 mm | 1060 ± 80 mm
|
1060 ± 80 mm
|
| Out-feed height | 1060 ± 80 mm | 1060 ± 80 mm | 1060 ± 80 mm |
| Belt speed min/max | 3 to 30 m/min | 3 to 30 m/min
|
3 to 30 m/min
|
| Wire belt | 2,35 - 12,7 mm
(gap 10,35mm) |
2,35 - 12,7 mm
(gap 10,35mm) |
2,35 - 12,7 mm
(gap 10,35mm) |
| Dimensions L x W x H | 2635 x 1440 x 2315 mm | 2620 x 1140 x 2315 mm | 2620 x 1790 x 2315 mm |
| Machine weight | 580 kg | 690 kg | 1030 kg |
Accessories for CrumbMaster Gen 2
GEA OptiAir | For a dust free environment
With the addition of GEA OptiAir, that extracts flour dust from the atmosphere during the breading process, the GEA CrumbMaster Gen 2 can operate effectively in dust-critical applications.
Downloads
Related Products
GEA MaxiFormer
GEA MaxiFormer II, with patented drum forming technology, is our most efficient forming solution for high-quality formed poultry, pork and plant-based products, providing the highest output.
GEA OptiFlour
The GEA OptiFlour is a versatile, dedicated dust-free flour applicator for food coating. It delivers excellent performance and accurate pick-up control for either thin pre-dust, seeded flours, or light to medium crumbs. Working together with the GEA OptiAir, it is the first in the food industry to work dust-free.
GEA ProFry
Elevate frying performance with ProFry. Boost oil flow, cut waste, and ensure consistent, high-quality results. Ideal for deep and flash-fried foods in high-output production.
GEA CookStar
Master industrial cooking with CookStar. Steam, cook, roast or smoke in one oven. High yield, consistent quality, and unmatched flexibility for high-throughput food production.
GEA Insights
The breakthrough that changed spray drying
In 1976, NIRO engineers responded to a competitive challenge by rethinking what spray drying could do. Their idea became the multi-stage dryer MSD. Fifty years later, the same fundamental principle helps turn liquids into the powders used in essential nutrition products and important medicines around the world. Refined through decades of engineering expertise, customer insight and continuous development, MSD is a story of innovation with lasting impact.
Beyond the machine: unlocking better plant performance
An efficient machine does not automatically make an efficient factory. Real improvement often starts by looking beyond individual equipment and understanding how processes, energy systems and operating decisions affect one another. It’s a holistic approach designed to uncover opportunities that might otherwise be missed.
How a valve reshapes the way food and drinks are made
In food and beverage plants, valves are commonly operated using compressed air. GEA Hydract® Actuation Technology moves valves with water instead, in a closed, digitally controlled circuit. The result is a valve that can be held exactly in place and steered in fine-tuned steps. This results in lower energy use and greater control.
