Spray drying
Sustainability
Spray drying is an energy-intensive process, so here at GEA we work hard to develop technologies that can help to improve resource-efficiency by reducing overall energy use, recycling waste heat and cutting carbon footprint.
Innovation for more resource-efficient spray drying
GEA spray dryers are constructed with heat recovery systems as standard, but we can also configure your new - and often existing – spray drying plant with optional GEA innovations to help cut process-related environmental footprint. GEA OptiPartner digital process control automation platform monitors in real time and - if required - adjusts the spray dryer operating parameters to improve process stability and efficiency. Our energy-saving AddCool® heat pump technology captures, upgrades and reuses waste heat to preheat your dryer air, so you could dramatically cut the overall energy draw for your plant, and even in some cases remove the need for fossil fuel-driven boilers. Talk to us at GEA to find out how our technologies could make your new and existing spray dryers more planet friendly.
Energy audits for spray drying plants
GEA always aims to work in partnership with customers, so we don’t just supply equipment, we ‘ll take the time to listen to your challenges and expectations. Then, together we can select the best solutions. When it comes to look at heat recovery technology, we’ll sit with you to define your process and carry out an energy audit of your spray drying plant. With that understanding we can then suggest which GEA solutions could best help you to achieve your desired savings in energy or resource use, to reduce environmental footprint.
GEA holistic energy audit case study
Click to uncover how GEAs energy experts carried out a holistic energy audit which led to potential CO2 savings of 8,000 tons/y.
Webinar on-demand: Time is up for fossil fuels in spray drying
Products
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GEA ADDCOOL®
GEA’s innovative high temperature heat pump solution allows you to cut the carbon footprint of your spray drying plant by reducing fossil fuel and primary energy consumption, and increasing process sustainability.
GEA Heat Recovery System
CIP-compatible GEA technology captures and reuses waste heat to reduce energy requirements for heating the spray dryer air.
GEA OptiPartner® for powder plants
GEA OptiPartner® combines GEA’s process know-how with operational expertise to optimize the productivity of spray drying plants for powder production. Based on highly efficient digital technologies, GEA OptiPartner® increases capacity utilization and reduces energy consumption while continuously providing operators full visibility of the process.
Spray drying, optimized
Service Products
GEA Health Check Spray Dryer
Inadequate maintenance can lead to safety risks, lower product quality, costly repairs, and reduced equipment life. GEA Health Check Spray Dryer offers a thorough inspection and tailored service report to help you proactively maintain uptime, quality, and longevity.
GEA SAFEXPERT®
The innovative process diagnostic and consultant service.
GEA Insights
Beyond the firewall: Securing what matters at GEA
Companies like GEA process and store large amounts of sensitive data. However, security incidents, from ransomware attacks to physical intrusions and industrial espionage, are ever-expanding. GEA’s effective protection of its business partners’ data – as well as its own proprietary information – is evolving into a competitive advantage. We spoke with Iskro Mollov, GEA’s Chief Information Security Officer, about what it takes to protect a global business in a volatile world.
Smart, stylish, circular: polycotton recycling with Circ
Resource-efficient fashion has been a long-sought ambition amid the fashion industry’s considerable contributions to global carbon emissions. The need to close the loop by recycling textile fibers into virgin-like materials is higher than ever but seemed like a distant dream until now: Circ, GEA’s American customer and pioneer in the field of textile recycling, might be rewriting the future of the fashion industry.
New food tipping point
Alternative proteins are promising – yet still expensive to produce. The usual response is that scaling up will solve this issue. But what if the solution was really about getting better, not just bigger? From more efficient, high-yield processes to upcycling waste heat, engineers are reshaping how we grow food.
