GEA OptiPartner® for powder plants
Every 20 seconds, GEA's OptiPartner® works seamlessly to adjust your spray-drying production, utilizing a unique algorithm drawing on both hard and soft sensor inputs. Offering precisely tailored software and support that combine GEA expertise with actual plant data, and operational feedback from the plant to improve performance.
Imagine the impact of these 20-second cycles over a year of production — that’s 1,576,800 automatic adjustments. Clients have experienced remarkable increases in stability by up to 80%, production capacity up to 10%, and reductions in energy consumption as much as 10%. OptiPartner® is a transformative service, equipping production managers with confidence and precision. So when are you joining in?
Discover how GEA OptiPartner® has helped US dairy farmer-owned milk cooperative, MMPA, improve process stability, productivity and energy efficiency, and relieve operators from constant monitoring.
Leading German milk powder producer DMK-Zeven experienced its highest plant availability ever with GEA OptiPartner®. Production rates increased by 4.2%, and product quality variations were reduced by an impressive 86%.
Seagarden, producer of marine-derived ingredients, enjoys improvements in plant productivity, efficiency and reproducibility by integrating GEA OptiPartner® with the existing control system.
GEA OptiPartner® advanced process control enables producers of nutritional formula, milk powders, food and dairy ingredients to increase residual moisture in dairy and food powders by improving process stability.
GEA OptiPartner® improves quality of powders such as battery materials, dyestuff and other chemicals by reducing process variations, allowing for reduced production stops and increased yield.
Advanced process control helps improve instant coffee product quality. GEA OptiPartner® stabilizes the process, reducing the impact of disturbances while respecting operational contraints, resulting in less waste and re-work.
GEA OptiPartner® provides process optimization for thermal and mechanical vapor recompression evaporation plants for the dairy industry.
Optimize the productivity of spray drying plants with GEA OptiPartner® and GEA’s operational expertise. Applicable for both multi-stage and single stage spray drying plants, with or without external fluid beds.
GEA OptiPartner® also allows for increased process stability and optimum performance for instant coffee production, particularly when used in conjunction with GEA CONRAD® freeze drying plants.
Through the application of advanced model-predictive control, GEA OptiPartner® improves process stability and capacity utilization in spray dryer applications, leading to a potential reduction of up to 10% in energy consumption per kilogram of product when compared to traditional process control systems.
*The Add Better label relates to the serial product GEA OptiPartner®, released in July 2021.
APC vs. Conventional Control for Spray Drying
GEA OptiPartner Performance Care
Implementation of GEA OptiPartner
The COMPACT DRYER is the perfect choice whether it is a matter of whey powder or dense milk-powder production.
Cost effective single-stage dryer that can be upgraded to let you create a wide range of powders for industries as diverse chemicals and food ingredients
The NIRO FSD® spray dryer is an agile, efficient multi-stage spray dryer that is ideal for processing coarse, agglomerated and dustless powders.
The MSD® Spray Dryer is the preferred choice for many dairy products such as e.g. Milk Powder and Nutritional Formula where uniform coarse, agglomerated, free-flowing and dustless powders are in great demand.
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Ports now compete not just on logistics, but on sustainability. At Greece’s Piraeus port, an advanced processing and recovery facility recycles ship waste oil into fuel. Equipped with GEA’s high-performance centrifuges, it sets a new benchmark for state-of-the-art, environmentally responsible port operations.
The 2022 CO2 shortage forced breweries to review their dependency on global supply chains. Many were forced to close, unable to carbonate their products. At its breweries in Germany, OeTTINGER GETRÄNKE is turning its own CO2 into a powerful lever for independence and sustainability – with the help of CO2 recovery technology from GEA.