GEA PowerPak

当今的消费者和零售商需要种类繁多的包装食品。为了使制造商能够灵活地应对该趋势，GEA PowerPak 热成型包装机可以快速轻松地适应任何需要包装的产品。这款可靠耐用的卧式包装机可确保快速、安全、顺畅地进行高质量的 MAP、吸塑和真空包装加工，并且密封紧密有致。无论是送进薄膜、包装尺寸、格式或模具配置或密封技术都可以进行调整。

主要优势

模块化结构，在包装数量和形状方面具有最大的灵活性

• 可变的加热和成型系统，适用于不同的卷材和包装类型 
• 缜密的密封技术和可调节长度以及横向切割和冲压系统
• 可以集成 GEA 贴标和打印解决方案；适用于单通道、多通道和机器人装载系统
• 选配的系统部件和附加组件，适用于所有包装类型

高效处理机器和包装流程

• 便捷检修，允许快速更换系统部件和薄膜
• 强大的运输链和精密的伺服电机 
• 选配的电动伺服驱动功能，用于提升、切割或冲压系统，或者第二个顶部/底部送进卷材和放卷系统。 
• 无缝集成系统，以便进行装载和深加工（GEA 和非 GEA）

优质输出

• 利用高精度工具，实现了可靠的热成型包装工艺
• 稳定的牵引力和切割力，贯穿整个系统和所有的选配集成部件
• 整个密封表面具有强大而一致的密封力
• 减少包装材料和耗材的消耗 

出色的效率

• 精制且无故障的设计将停机时间降至最低
• 耐用的机架和部件结构，经证实的使用寿命
• 成熟的技术功能，快速简便的服务
• 维护成本低，无故障运行时间高达 99%，总拥有成本低

从送进卷材和薄膜输送系统，到加热和成型元件，再到膜密封模块以及切割和分离组件 - GEA PowerPak 热成型包装机的工作基础。利用最先进的技术和数十年的工程经验，灵活的卧式包装系统的每个细节都以最高的精度运行。

GEA PowerPak 热成型包装机可用于创建不同类型的包装，例如：真空包装、气调包装 (MAP)、吸塑包装、收缩包装、可重新闭合的包装，如拉链或顶部成型，环保包装，例如薄膜和纤维基材料的组合，包括 GEA FoodTray 或单塑料材料。

As an entry-level configuration, the GEA PowerPak 420S was developed to operate efficiently with small to medium production outputs. This thermoforming packaging machine integrates the reliability and proven high-quality PowerPak components in a much smaller machine to achieve a compact footprint. Meanwhile its concept is geared towards speed. This means the GEA PowerPak 420S places the benefits of GEA thermoforming packaging machines at the disposal of users that process small volumes or require additional flexibility, such as for seasonal goods or distributed packaging operations in branch outlets.

GEA PowerPak 420X was developed to meet efficiently any customer's demands for packaging food and non-food products with small to medium production outputs. As a compact and versatile configuration, this thermoformer integrates the reliability and proven high-quality PowerPak components in a machine with a smaller footprint. Meanwhile it provides the same speed and can be set up as mirror image. This makes the compact GEA PowerPak 420X ideal for customized solutions and places the benefits of GEA thermoforming packaging machines at the disposal of smaller and medium-sized production companies and facilities.

GEA PowerPak 460X was developed to meet efficiently any customer's demands for packaging food and non-food products with medium production outputs. As a compact and versatile configuration that can be set up as mirror image, this thermoforming packaging machine flexibly and cost-efficiently produces portion and contour packs with corresponding easy opening or resealing features. This means the compact GEA PowerPak 460X is ideal for customized solutions and offers the benefits of GEA thermoforming packaging machines at the disposal of medium-sized production companies and facilities.

一种在线质量控制系统，用于检查离开 GEA PowerPak 和 PowerPak PLUS 热成型机的每个气调包装 (MAP) 的残留氧含量。它是世界上第一个用于 MAP 的非侵入式氧气测量系统，也是目前唯一可用于检查所有生产包装的在线质量控制的解决方案。GEA CombiPick 包装分选和聚合系统会自动剔除含氧量错误的包装。

一种跨材贴标机，可以与 GEA 和非 GEA 热成型机完美集成。操作和编程简单。极高的运转速度。转换快速灵活。GEA TiroLabel PLUS 即使在不平坦的表面上也能提供可靠的结果。顶部和底部带有弹簧式销的电机驱动定位单元，可以实现 MAP、真空和吸塑食品包装的非气动贴标，精度达到毫米。

三合一内含物检测系统，可在成型充填密封流程结束后可靠地检测食品包装是否有不正确的重量和金属污染。GEA EasyCheck 集成了一个产品剔除系统，该系统可以分拣受金属污染或重量不正确的包装，以及由 GEA OxyCheck 和 LeakCheck 等其他检测系统识别的产品。

GEA EasyGuide 和 GEA PowerGuide 聚合器系列是用于热成型包装机出料的多功能运输解决方案。它将 2-6 个轨道聚合为 1 个轨道，速度高达每分钟 250 包。这些机器位于热成型包装系统的切割站后面。运输速度与包装机速度同步。

组合式单包装、拾取和放置以及聚合器系统，适用于 GEA PowerPak 和 Powerpack PLUS 热成型设备的生产线末端应用配置。与质量控制系统（如 GEA OxyCheck 和 LeakCheck）进行数字连接，可识别不合规格的包装。GEA CombiPick 配有一个拾取和放置组件，它只拾取传送带上合格的包装，并将多达六个通道的 MAP、真空或吸塑包装聚合到一个单通道出口。

GEA PowerJet is an innovative, highly efficient evacuation and gassing system without the need of side hole punches. This smart solution is based on two longitudinal nozzle bars integrated on both sides of the sealing station of the thermoforming packaging machine. It has a highly effective evacuation and gas flushing process that achieves extremely low and uniform residual oxygen content in any food package with very low operating costs. PowerJet is particularly suitable for use with paper-based and mono-materials and provides in addition to the mentioned key benefits the following features:

• 100% guarantee that package chambers are evacuated and gas flushed 
• 100% separation of evacuation and gas flushing channels in nozzles 
• No risk of cross contamination 
• Hygienic execution and easy cleaning 
• Elimination of cutting or punching of packaging materials 
• No dust or fines; no risk of "angel hair" (no double cutting into film during start/stop) 
• No side hole knives required: minimized running costs 
• Easy access and quick release of longitudinal nozzle bars 
• Easy and fast assembly or disassembly

GEA PowerHeat Z is an innovative, energy-efficient zone heating system for controlled, targeted, uniform heat distribution in the forming stations of the thermoforming packaging machine, where the corresponding area of the heating plate is divided into six zones. It provides excellent forming performance of all food packages and increases the package quality. This smart solution meets the most important sustainability requirements, particularly through the use of mono-materials and thinner films. PowerHeat Z comes up with the following key benefits:

• Excellent and equal forming results, especially when mono-materials are used (e.g. Mono PP, Mono PET) 
• Allows the use of thinner films 
• Uniform heat distribution across the entire heating plate of the thermoformer 
• Optimized, fast process and temperature control 
• Excellent forming performance 
• Increases package quality 
• Reaches operating temperature very quickly 
• Saves energy (typical reduction of 20 – 25%) 
• Minimal impact on the environment