适用于 ESL 应用的 GEA 灌装模块可提供高水平的卫生和安全性
GEA ESL 灌装机的主要特点是在受控的环境中进行卫生灌装，并在速度、准确性和灵活性方面均具有杰出的性能。
该灌装机封装在超净环境中，并在生产过程中通过超压无菌空气维持该环境。
GEA ESL 灌装机按照“无废料”设计制造，可最大程度地减少启动、产品切换和关闭过程中的产品浪费。
原位清洗 (CIP) 和基于蒸汽的 (SIP) 杀菌程序能够可靠而准确的控制整个系统。
GEA ESL 灌装机适用于 PET 和 HDPE 容器，并具有适用于塑料盖的卫生、可清洗的封口机或完全集成的旋转转台，用于涂抹铝纸盖。
优势：
- HEPA 过滤器向超净环境供应无菌空气，以确保生产过程中的卫生条件。
- “无废料”设计最大程度地减少了产品切换过程中的产品损失
- 快速简便的瓶子规格切换
Fillstar DX
适用于将敏感、延长保质期 (ESL) 饮料和液体乳品饮料装入 PET 或 HDPE 瓶的 Fillstar DX 灌装模块符合严格的卫生标准。Fillstar DX 全排水灌装模块是专门设计用于灌装高酸或低酸不起泡产品。适用于敏感、延长保质期 (ESL) 饮料和液体乳品饮料的 Fillstar DX 灌装模块的详细信息。
适用于敏感产品的卫生设计
Fillstar DX 具有一个正好位于灌装阀上方的罐，可以完全排空，而没有停滞点，并且在灌装喷嘴下方配有特殊的产品回收管道。
这种配置可确保系统在启动周期、切换和生产结束时最大程度地减少产品浪费。
容积阀可实现无接触式的灌装，从而防止潜在的再污染，并进一步受益于双倍的灌装速度，以优化灌装精度。
灌装和封盖转盘安装在一个卫生、密闭的环境中，该环境配有超压无菌气流。
Fillstar DX 模块有助于对具有相同颈部设计的任何容器进行快速规格切换。
该系统配有自动空瓶，用于闭路 CIP 和 SIP 功能。
Fillstar DX 与基于 GEA H₂O₂ 的净化系统 Whitebloc ESL 配合使用。Fillstar DX Aero
Fillstar DX Aero 灌装模块适用于敏感和液体乳品冷链配送产品，其保质期取决于热处理和酸度。针对频繁的产品切换应用和小批量生产运行，GEA Fillstar DX Aero 专为低速和中速输出而设计。
Fillstar DX Aero 灌装模块的详细信息，针对频繁的产品切换应用和小批量生产运行。
GEA Fillstar DX Aero 灌装模块可以配备称重传感器（称重灌装）或流量计（容积灌装），以满足液态乳品市场的各种要求。
利用高效的回收系统，可以在启动周期、生产结束和产品切换期间，实现最少的产品浪费。
GEA Fillstar DX Aero 适用于快速切换操作，既可以集成客户清洁液的使用率，也可以容纳集成在紧凑布局中的嵌入式清洁工艺装置。
Fillstar DX Aero 与基于 GEA H₂O₂ 的净化系统 Whitebloc Aero 配合使用。
Downloads
GEA’s ESL fillers are designed to handle a wide variety of still, sensitive beverages for cold-chain distribution including both high- and low-acid products, with or without pulps, fibers or pieces.
The hygienic filling process takes place in an ultraclean environment that is maintained with overpressure sterile air during production. This environment ensures the integrity and safety of the product. These high-performance fillers deliver speed, precision and flexibility, making them ideal for various production needs.
Engineered with a “scrap-free” design, they minimize product loss during start-up, changeovers, and shutdown. Reliable CIP and steam-based SIP procedures guarantee thorough sterilization and full process control.
Fillstar DX
The volumetric filling valve enables contact-free operation, preventing recontamination and offering dual-speed filling to optimize precision. Both the filling and capping carousels operate within a hygienic, overpressurized sterile air environment.
Designed for flexibility, the Fillstar DX supports fast format changes for containers with the same neck design. Automated dummy bottles allow closed-loop CIP and SIP, ensuring efficient cleaning without manual steps.
The system pairs seamlessly with the GEA Whitebloc ESL, which uses H₂O₂ for reliable, high-performance bottle decontamination.
Fillstar DX Aero
The Fillstar DX Aero is GEA’s solution for filling sensitive liquid dairy products for cold-chain distribution. Designed for low to medium output, it’s ideal for small batches and frequent product changeovers.
Filling takes place in a hygienic cabin, maintained by a top-down laminar flow of sterile air that creates a slight overpressure, ensuring a clean, protected environment for every bottle. Depending on product needs, the system can be equipped with either load cells for weight-based filling or flow meters for volumetric filling.
An integrated recovery system minimizes product loss during start-up, changeovers and end-of-run, supporting sustainable and cost-effective operations.The Fillstar DX Aero can work with the customer’s cleaning solutions or integrate its own embedded cleaning unit, all within a compact footprint.
The GEA ESL fillers are available for PET and HDPE containers and have either a hygienic, washable capper for plastic closures or a fully integrated rotary turret to apply aluminum foil lids.
Benefits:
- HEPA filters supply sterile air to the ultraclean environment to secure hygienic conditions during production
- The “scrap-free” design minimizes product loss during product changeover
- Quick and easy bottle format changeover
相关产品
GEA Aerobloc Filling System Fresh
GEA Aerobloc Fresh 是一个模块化平台，可以为牛奶和敏感饮料的卫生灌装提供专用的配置 - 保质期短，并以冷链形式配送 - 无需进行任何容器净化。
GEA Whitebloc Filling System Aero
GEA Whitebloc Filling System Aero 是一种用于塑料瓶和盖的高效、无需用水冲洗、基于过氧化氢 (H₂O₂) 的净化技术，适用于灌装 ESL 奶基饮料和敏感的冷链配送饮料。
ESL 灌装机 Whitebloc
如果延长了保质期，则在净化奶基饮料和敏感饮料的瓶子时，必须满足特殊要求。Whitebloc 使用基于 H₂O₂ 的处理，是最能处理这些需求的低速净化解决方案。
