Limited intervention powder filling

Limited intervention filling for medium capacity powder plants

The GEA HYGiPac R2 limited intervention filling system provides multi-stage filling and bag handling in a smaller footprint than its predecessor – the RBF-500Li. The result is a smaller form factor machine that retains many of the features and functionality of the earlier model.

Being a smaller footprint brings additional benefits in reduced packing room size, services consumption, demand on HVAC and more.

The fully enclosed stainless steel frame reduces maintenance and the enclosed design ensures reliable and safe for both the product and the operator.

The HYGiPac R2 filling and handling process is designed for total control of the bag during operation. This provides peace of mind to the plant owner whilst reducing risk of stoppages which improves the overall operating efficiency of the powder packing plant.

A more energy-efficient sealing solution

HYGiPac R2’s new sealing technology significantly reduces energy consumption while also reducing the machine’s overall footprint. This enables retrofitting in packing rooms where space is limited, while helping lower operating costs.

荣获“Add Better”认证

GEA 无菌水装置因其在减少无菌加工资源消耗方面的卓越贡献，荣获 GEA Add Better 认证。

该系统采用再生热交换技术，在工艺中回收并再利用热能，从而显著减少无菌水制备所需的能源消耗。

为验证这些优势，该系统基于 ISO 标准进行了专项评估，并由 TÜV Rheinland 进行了独立验证。

结果表明，与传统冷凝水冷却站相比，再生式无菌水装置可降低高达 90% 的能耗，减少 43% 的用水量，且每年减少约 130-141 公吨的二氧化碳排放。

获得 Add Better 认证，证实了该装置在保持最高无菌安全和工艺可靠性标准的同时，具备可衡量的环保效益。

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Designed for better efficiency, hygiene and performance

GEA HYGiPac R2

Key improvements compared to the previous generation.

Full stainless-steel construction — superior hygiene, cleanability and food safety
Energy efficient — energy consumption reduced by >20%
20% smaller footprint — for improved space utilization
50% smaller sealing zone — static impulse sealer reduces overall machine footprint
Frame pressurisation — no longer a requirement
Lower dust collection demand — simpler, lower-cost extraction

How it works

Bags are loaded in stacks onto the infeed conveyor where they are automatically fed into the filling area. The bag is presented to the filling system which takes over and fills to the final weight using our bottom up filling technology. Once final weight is reached, the bag is automatically passed to the closing system where the surplus air is removed and the top seal is closed before passing to the integrated process weigher. Bags then exit the machine for further downstream processing.

Key Features include:

Compact footprint
Bag Control - Bag top positively held during entire filling and closing process;
Operator Exclusion - Controlling the bag eliminates the need for an operator to touch unfilled bags, therefore risk of product contamination is greatly reduced;
Single machine with integrated functionality from powder in-feed to sealed bag output;
Enclosed filling area - fully enclosed to prevent dust migration, while ensuring product and operator safety
Modified atmosphere capable
Automated machine adjustment via recipe system to suit specific product types and bag sizes;
Bag De-couple system – transfer of the bag to the heat sealer, eliminating the need for bag top leveling;
Integrated process weighing after filling
Integrated bag rotator to allow bags to pass through laying down
Provision for Automatic Bag de-palletizing System.