Machine designed to form double sheet ravioli.

GEA FreshPasta Former 2 R540

GEA FreshPasta Former 2 R540 - Double sheet forming machine

The GEA FreshPasta Former 2 R540 receives the sheet from the previous machine and it reduces its thickness to the desired amount.

The mould doses the filling in the product, a forming roller seals it inside the two sheets and a cutting roller defines the shape of the final product. 

The GEA FreshPasta Former 2 R540 features a double calibrating group, each one equipped with centralized regulation,

According to the customer’s needs, the electric panel can be installed in the machine’s proximity or remotely.

The pump connection can be done with lobes, paddles or screw, according to the filling to dose.

The double sheet system can handle different kinds of fillings: with rods or continuous casting, with 95% of humidity, with pieces up to 20mm in dimension.

Possibility to realize moulds with single and double pocket to get more than 70% of filling. 

The GEA FreshPasta Former 2 R540 features a compensating piston, which maintains a constant pressure during all the forming phases, ensuring a higher quality of the filling.

Hygienic and completely washable, thanks to its stainless-steel structure.

All the procedures involved in mould change and machine washing can be carried out without the need of tools and the automatic timing of the mould and quick mould change (5 minutes), guarantee time saving.

  • Cruising speed: 120/180 hit/min (ravioli);
  • Max. speed: 250 hit/min;
  • Sheet width: 540mm;
  • Final product thickness: 0.8-1.6 mm.
vacuum_system

Forming roller Vacuum System – efficient filling for your fresh pasta.

GEA fresh pasta systems for double sheet pasta deliver superior final product quality, thanks to the integrated vacuum system on the forming roller. When dealing with very soft fillings that struggle to deform the dough, this innovative feature creates a pocket in the pasta sheet, allowing for a higher percentage of soft filling—up to 75%—inside the product, while minimizing waste.

Moreover, the pocket created from the vacuum system, permits to fill the double sheeted product with fillings that have more than 50% moisture content and with larger pieces inside (up to 25x10 mm). This also ensures a better closure of the ravioli that prevents the filling from escaping during cooking.

The filling flow is precisely controlled by a guillotine system; the dosage is managed by pistons featuring plastic ends and air injection to ensure clean detachment of the filling. Each filling punch's quantity is adjustable with individual shutters, making the machine more efficient and versatile.

 

Former 2 R300 – Double sheet forming machine

Former 2 R300 – Double sheet forming machine.
RRW300 – Double sheet forming machine
Machine designed to form double sheet ravioli

The Former 2 R300 receives the sheet from the previous machine and it reduces its thickness to the desired amount.

The mould doses the filling in the product, a forming roller seals it inside the two sheets and a cutting roller defines the shape of the final product.

The machine features a double calibrating group, each one equipped with centralized regulation, two feeding belts and an electric panel installed in machine proximity

The pump connection can be done with lobes, paddles or screw, according to the filling to dose. 

The machine can handle different kinds of fillings: with rods or continuous casting, with 95% of humidity, with pieces up to 20mm in dimension.

The GEA FreshPasta Former 2 R300 features a compensating piston, which maintains a constant pressure during all the forming phases, ensuring a higher quality of the filling.

The machine is completely washable, thanks to its stainless-steel structure.

Moreover, all the procedures involved in mould change and machine washing can be carried out without the need of tools and the automatic timing of the mould and quick mould change (5 minutes), guarantee time saving.

Machine performance:

  • Cruising speed: 120/180 hit/min (ravioli);
  • Max. speed: 250 hit/min,
  • Sheet width: 300mm;
  • Final product thickness: 0.8-1.6 mm

TSRW – Scrape cutting group

TSRW – Scrape cutting group,
TSRW – Scrape cutting group
Machine designed for scrape cutting, which can be paired with double sheet forming machine.

It receives the scrapes from the previous machine and it cuts them longitudinally and transversally, before unloading them on the next machine in line. The scrapes are cut 20x20 mm in order to be easily reused for mixing.

The TSRW features sheet loading belt, longitudinal cutting rollers, a transversal multiblade shear and a conveying hopper to the next machine.

It is completely washable and fully openable, in addition to having a stainless-steel structure. 

Machine performance

  • Max. sheet width: 540mm.

Downloads

Double-sheet

Get the GEA Double Sheet Fresh Pasta brochure.

Get more technical details with our comprehensive brochure and explore the wide range of possibilities you can achieve with the GEA Freshpasta Former 2 R540.

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