Single sheet forming machine designed for products like single sheet cappelletti and ravioli.

The GEA FreshPasta Former 1 C540 receives the sheet from the previous machine, reducing the thickness to the desired size. The mold cuts the sheet with the chosen shape and filling is dosed for every cut. A system of knurling rollers and forks will close the product according to the desired shape.
A scrap cutter system cuts the sheet resulting from the forming phase in small pieces and it takes them out.
The GEA FreshPasta Former 1 C540 features a double calibrating group and the second one is equipped with central control of thickness.
In order to improve machine management, a feeding belt connects the calibrating group with the mould.
An alternating screw pump doses the filling process, allowing to synchronize the filling in the product without deteriorating its quality.
Mould with desmodromic camshafts enables the machine to perform more efficiently in terms of moulding speed and precision. Forks with independent rack allow for a reduction of the amount scrapes produced.
Automatic timing of the mould and quick mould change (5 minutes).
The GEA FreshPasta Former 1 C540 features a compensating piston, which maintains a constant pressure during all the forming phases (guaranteeing a higher quality of filling).
The machine is entirely washable, thanks to its stainless-steel components. The scrape cutting is placed on an extractable carriage in order to facilitate the washing process. Moreover, all the procedures involved in mould change and machine washing can be carried out without the need of tools.
Machine performance:

A scrap cutter system cuts the sheet resulting from the forming phase in small pieces and it takes them out.
The machine features a double calibrating group and the second one is equipped with central control of the thickness.
In order to improve machine management, a feeding belt connects the calibrating group with the mould.
An alternating screw pump doses the filling process, allowing to synchronize the filling in the product without deteriorating its quality.
Mould with desmodromic camshafts enables the machine to perform more efficiently in terms of moulding speed and precision. Forks with independent rack allow for a reduction of the amount scrapes produced.
Automatic timing of the mould and quick mould change (5 minutes).
The GEA FreshPasta Former 1 C630 features a compensating piston, which maintains a constant pressure during all the forming phases (guaranteeing a higher quality of filling).
An HMI interface is placed on the machine, while an electric panel is placed remotely.
The machine is entirely washable, thanks to its stainless-steel components. The scrape cutter is placed on an extractable carriage in order to facilitate the washing process. Moreover, all the procedures involved in mould change and machine washing can be carried out without the need of tools.
Machine performance:

Thermoforming has long played a central role in food packaging. Now it is facing a major shift. As regulations tighten, materials evolve and costs rise, form fill seal lines must do more than run reliably – they now shape how food stays fresh, affordable and recyclable. Take a look at the key thermoforming trends informing the food packaging and delivery landscape.

From the orchards of the Cape to store shelves across 40 countries, the South African packhouse Betko has built a business on freshness, timing and reliability. With GEA’s controlled atmosphere refrigeration technology, the company can now store apples and pears for up to 14 months and cut energy consumption by 20%, with a partnership of more than 30 years at the heart of it all.