Efficient, accurate tempura applicator for high-capacity production
GEA OptiDipper
Take advantage of GEA’s advanced wet coating technology for the food industry. The GEA OptiDipper is a state-of-the-art tempura and batter applicator that extends the lifespan of tempura, reduces product waste, and saves on cleaning and labor costs. It offers maximum product quality control for applying tempura and batter to small and large food products alike.
Coating adds value to food products, but only if done properly
The quality of coated products is often judged by visual appearance. A tempura-coated product is also evaluated by the crispiness of its coating. In the GEA OptiDipper, tempura is maintained at a constant temperature and evenly applied, thanks to an adjustable top conveyor that ensures products are fully submerged. For optimal business results, the GEA OptiDipper is easy and safe to operate, and simple to clean and maintain. Changeover times are extremely short, and the machine can remain inline during operations.
Main Applications:
The GEA OptiDipper is available in 600mm and 1000mm wide models. Key applications include formed and coated cheese, poultry, seafood, beef, and pork.
Superior Product Quality
- Designed to ensure complete product coverage with an adjustable top conveyor and frequency-controlled conveyor belt speed
- Minimizes product damage by eliminating internal transfers within the machine
- Adjustable bottom layer former for optimized bottom coverage on difficult and hollow products
Reduced Product Waste
- Tempura and batter are kept at a constant temperature, thanks to the cooling jacket
- Extended lifespan of tempura and batter
- Excess tempura or batter is removed and reused, preventing skirting at product edges, soft doughy underlayers, and overweight products
Maximum Uptime
- Easy and safe to operate
- Fast inline positioning with quick-link coupling
- Hygienic design with no loose parts, reducing cleaning time and water usage
- Extremely short changeover times, with the machine remaining inline
Advanced Technology
Extremely short changeover times are made possible by a self-emptying drain beneath the machine. The blower opens easily for inspection and cleaning without the need for additional tools. Quick-release pipes between the pump and curtain (instead of hoses) provide better access and eliminate loose parts.
How It Works
A conveyor belt, combined with an adjustable top conveyor, ensures products are completely submerged. The design eliminates internal transfers to maximize flexibility and minimize product damage. An optional quick-link coupling reduces the risk of belt damage. A frequency converter adjusts the conveyor belt speed. An adjustable bottom layer former optimizes bottom coverage for difficult and hollow products. A hygienic blower removes excess tempura or batter from the upper side, while excess on the bottom is removed by a scraper or an additional bottom blower pipe.
Related Products
GEA OptiCoater
Efficient, accurate batter applicator for high-capacity production
GEA TempuMixer Module II
Deliver perfect tempura batter every time. TempuMixer II automates mixing for consistent quality, reduced waste, and hygienic, high-efficiency production.
GEA TempuDipper
The GEA TempuDipper is a highly cost-efficient tempura applicator, featuring a proven design that makes it simple to operate. With just a few quick manual adjustments, the machine can be set up to apply smooth and consistent tempura coverage to a wide range of products, accommodating various shapes and styles.
GEA WetCoater
The GEA WetCoater is simple to operate. With a few quick and easy manual adjustments, the machine can be set up to apply a smooth and efficient batter coverage to a huge range of products in a wide variety of shapes and styles.
Downloads
Service Products
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA Service level agreements
Discover how GEA’s advanced technologies and tailored services optimize productivity, sustainability, and automation for your food processing or packaging business.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA Insights
Farmers reap benefits of tailored GEA batch milking system
Automated milking has become the first choice for many modern dairy farms. The benefits are compelling, and with a new batch milking solution from GEA, automated group milking for large dairy herds is possible without the need – and expense – of rebuilding existing facilities.
GEA earns EcoVadis Platinum again – with higher score
GEA has once again earned the highest rating – Platinum – in the globally recognized EcoVadis sustainability assessment. With a score of 92 out of 100, the machinery and plant manufacturer has improved significantly from last year’s result of 82 points. For the second year in a row, GEA ranks among the top one percent of more than 150,000 rated companies across 185 countries.
How Carlsberg keeps 10,000 valves in play
At Carlsberg’s Fredericia brewery, GEA VARIVENT valves are part of a long-game strategy. By reusing core valve bodies, retrofitting actuators and control tops, and planning maintenance around brewing seasons, Carlsberg extends asset life, reduces downtime and supports its ambitious water and sustainability targets.
