GEA offers a range of technologies for container treatment that guarantee an effective and reliable ESL beverage production for cold chain distribution and enable the bottling of beverages with different pH levels (from high acid to low acid) on the same system.
GEA offers a range of technologies for container decontamination – which is an essential part of the Extended Shelf Life (ESL) bottling process – based on a vaporized hydrogen peroxide (VHP) treatment for PET preforms (GEA Decontamination Blow Fill System ESL), PET/HDPE bottles (GEA Whitebloc Filling System ESL and GEA Whitebloc Filling System Aero) and closures (Sterilcap VHP and Sterilfoil VHP L) that doesn’t require water usage during production.
Filling and capping are performed in an ultraclean environment that is maintained during production with an overpressure of sterile air. Designed according to a ’scrap-free’ design that minimizes product wastage during start up, product changeover or shutdown, the GEA ESL fillers are available with magnetic flow meter or load weight cell installed on each filling head to achieve high performance in terms of accuracy and speed.
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In case of prolonged Extended Shelf Life, special requirements must be addressed when decontaminating bottles for milk-based drinks and sensitive beverages. Using an H2O2-based treatment, Whitebloc is the low speed decontamination solution that best fits those needs.
The GEA Aerobloc Fresh is a modular platform that offers dedicated configurations for the hygienic filling of milk and sensitive beverages — with a short shelf-life and distributed in cold-chain — without requiring any container decontamination.
The GEA Whitebloc Filling System Aero is an efficient, water rinse-free, hydrogen peroxide (H2O2)-based decontamination technology for plastic bottles and caps, suitable to fill ESL milk-based drinks and sensitive, cold-chain distributed beverages.
Keep your filling and packaging equipment fit with GEA Service Level Agreements and reach your full potential
Protect the operation of your aseptic beverage plant and safeguard the final quality of your product by safely controlling the risks regarding every process parameter of an aseptic filling system.
Discover GEA Service with three levels of professional remote assistance for your beverage filling plants.
Discover GEA eShop Filling, a user-friendly interface to order filing spare parts online 24/7.
Discover GEA Smart Filling, a fully integrated, web/mobile app platform where you can find answers to all your service needs.
Filling the future: GEA Aseptic Filling Pilot Plant
Ready for the future of the fresh and ESL milk market
Service Level Agreements For Filling And Packaging
In a dairy herd, every cow has her own story – and modern herd management tools help tell it. By tracking health, habits and needs, these smart systems let farmers care better, work smarter and keep milk flowing. It's the secret behind happy herds and successful, more sustainable dairy farming.
Waste reduction is important to us at GEA, and by harnessing the power of freeze drying technology, we can transform surplus food into valuable, long-lasting products – helping to reduce waste, extend shelf life and build a more resilient food supply for generations to come.