Innovation for more resource-efficient spray drying
GEA spray dryers are constructed with heat recovery systems as standard, but we can also configure your new - and often existing – spray drying plant with optional GEA innovations to help cut process-related environmental footprint. GEA OptiPartner digital process control automation platform monitors in real time and - if required - adjusts the spray dryer operating parameters to improve process stability and efficiency. Our energy-saving AddCool® heat pump technology captures, upgrades and reuses waste heat to preheat your dryer air, so you could dramatically cut the overall energy draw for your plant, and even in some cases remove the need for fossil fuel-driven boilers. Talk to us at GEA to find out how our technologies could make your new and existing spray dryers more planet friendly.
Energy audits for spray drying plants
GEA always aims to work in partnership with customers, so we don’t just supply equipment, we ‘ll take the time to listen to your challenges and expectations. Then, together we can select the best solutions. When it comes to look at heat recovery technology, we’ll sit with you to define your process and carry out an energy audit of your spray drying plant. With that understanding we can then suggest which GEA solutions could best help you to achieve your desired savings in energy or resource use, to reduce environmental footprint.
Webinar on-demand: Time is up for fossil fuels in spray drying
Products
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GEA ADDCOOL®
GEA’s innovative high temperature heat pump solution allows you to cut the carbon footprint of your spray drying plant by reducing fossil fuel and primary energy consumption, and increasing process sustainability.
GEA Heat Recovery System
CIP-compatible GEA technology captures and reuses waste heat to reduce energy requirements for heating the spray dryer air.
GEA OptiPartner® Powder
GEA OptiPartner® advanced process control is a digital twin solution designed for spray dryer optimization, enabling increased stability and optimum performance.
Spray drying, optimized
Service Products
GEA Health Check Spray Dryer
Inadequate maintenance can lead to safety risks, lower product quality, costly repairs, and reduced equipment life. GEA Health Check Spray Dryer offers a thorough inspection and tailored service report to help you proactively maintain uptime, quality, and longevity.
GEA SAFEXPERT®
The innovative process diagnostic and consultant service.
GEA Insights
The breakthrough that changed spray drying
In 1976, NIRO engineers responded to a competitive challenge by rethinking what spray drying could do. Their idea became the multi-stage dryer MSD. Fifty years later, the same fundamental principle helps turn liquids into the powders used in essential nutrition products and important medicines around the world. Refined through decades of engineering expertise, customer insight and continuous development, MSD is a story of innovation with lasting impact.
Beyond the machine: unlocking better plant performance
An efficient machine does not automatically make an efficient factory. Real improvement often starts by looking beyond individual equipment and understanding how processes, energy systems and operating decisions affect one another. It’s a holistic approach designed to uncover opportunities that might otherwise be missed.
How a valve reshapes the way food and drinks are made
In food and beverage plants, valves are commonly operated using compressed air. GEA Hydract® Actuation Technology moves valves with water instead, in a closed, digitally controlled circuit. The result is a valve that can be held exactly in place and steered in fine-tuned steps. This results in lower energy use and greater control.
