Spray drying
Safety & 24/7 production
GEA spray drying plants feature a suite of integrated components and technologies that we’ve designed to give you confidence in the safety of your processes, equipment, and people, while supporting your drive for 24/7 production.
Uncompromising safety, day and night
GEA spray dryers have been developed to give you safe, sanitary dairy processing. Key technologies, including our Clean Purge and DRIVENT® systems, help to reduce explosion risks and their potential impact, while our SPRAYEYE®, COTECTOR® and fire safety systems monitor the process and warn operators if there’s any increased risk of fire or smouldering powders.
Safety audits point to the best way forwards
We can carry out a thorough safety assessment and audit of your site, evaluating fire and explosion hazards, reviewing plant zoning, and providing explosion protection documentation. We can then talk about which GEA components and equipment could best help to optimize safety, increase uptime and support 24/7 production, and also improve working conditions for your operators. Whether you are planning a new spray drying plant, or are looking to upgrade your existing system, your local GEA representative can tell you more.
Webinar on-demand: Secure safety in spray drying plants
Products
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CONTA® dual block valve system
Patented atomizer valve distribution system for food and dairy spray dryers addresses potential source of microbiological risk to improve product safety.
COTECTOR®
By continuously monitoring carbon monoxide (CO) levels in the spray dryer, the patented COTECTOR® system from GEA offers a level of safety assurance above that of the state-of-the-art temperature surveillance and fire/explosion control solutions that are installed as standard in GEA spray drying plants.
DRIVENT® 2.0 explosion vents
The new GEA DRIVENT® 2.0 high performance, explosion vents from GEA provide EHEDG-certified explosion protection for food, dairy and chemical spray dryers.
Fire Safety System
Engineered to help keep your people, spray dryer and process safe.
Service Products
GEA SAFEXPERT®
The innovative process diagnostic and consultant service.
GEA Health Check Spray Dryer
Inadequate maintenance can lead to safety risks, lower product quality, costly repairs, and reduced equipment life. GEA Health Check Spray Dryer offers a thorough inspection and tailored service report to help you proactively maintain uptime, quality, and longevity.
GEA Insights
Shifts in food packaging: 4 trends
Thermoforming has long played a central role in food packaging. Now it is facing a major shift. As regulations tighten, materials evolve and costs rise, form fill seal lines must do more than run reliably – they now shape how food stays fresh, affordable and recyclable. Take a look at the key thermoforming trends informing the food packaging and delivery landscape.
Fruit storage at Betko: Control from peak harvest to global delivery
From the orchards of the Cape to store shelves across 40 countries, the South African packhouse Betko has built a business on freshness, timing and reliability. With GEA’s controlled atmosphere refrigeration technology, the company can now store apples and pears for up to 14 months and cut energy consumption by 20%, with a partnership of more than 30 years at the heart of it all.
