
GEA offers modular forming units that can be tailored to meet any processing or production requirement. We can configure both horizontal and space-saving vertical systems that include the desired number of gauge rolls. Pressure gauge units automatically adjust the feeding roller speed to ensure uniform dough weight passing through the rolls.
The range of technologies offered by GEA encompasses versatile cut and sheet lamination systems, rotary systems for embossing and cutting, and scrap pick-up conveyors. We also offer auxiliary equipment including depositors for distributing ingredients between dough sheets, sprinklers for sugar or salt fitted over recovery conveyors, ink printers and soda bath units.
GEA sheeting lines guarantee consistent, uniform and stress-free sheeting. Automated control systems optimize all working parameters and fine tune working conditions without the need for manual intervention. The control systems adjust the speed of each unit in the cascade to ensure that the correct mass of dough enters each stage, to guarantee high production standards and reliable performance. GEA systems also feature an automatic dough-sheet loop control system, which includes a sensor that detects the loop created by the dough sheet as it enters the nip of the final gauge roll. The speed of upstream systems is then automatically controlled and adjusted to ensure that the dough sheet is kept at constant tension, and ensures a consistent final dough thickness and texture as it exits from the final roll. All working parameters and operating conditions are displayed on the user interface. Most brands of PLCs can be provided to meet customer requirements, and facilitate user-friendly operator interaction with the control system and machines.
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GEA Insights

The breakthrough that changed spray drying
In 1976, NIRO engineers responded to a competitive challenge by rethinking what spray drying could do. Their idea became the multi-stage dryer MSD. Fifty years later, the same fundamental principle helps turn liquids into the powders used in essential nutrition products and important medicines around the world. Refined through decades of engineering expertise, customer insight and continuous development, MSD is a story of innovation with lasting impact.

Beyond the machine: unlocking better plant performance
An efficient machine does not automatically make an efficient factory. Real improvement often starts by looking beyond individual equipment and understanding how processes, energy systems and operating decisions affect one another. It’s a holistic approach designed to uncover opportunities that might otherwise be missed.

How a valve reshapes the way food and drinks are made
In food and beverage plants, valves are commonly operated using compressed air. GEA Hydract® Actuation Technology moves valves with water instead, in a closed, digitally controlled circuit. The result is a valve that can be held exactly in place and steered in fine-tuned steps. This results in lower energy use and greater control.

