Industrial Heat Recovery
Around 60 percent of the total cost of processing is typically linked to energy consumption, so that’s where the greatest cost-reduction potential lies. In addition to providing customized industrial refrigeration solutions, GEA optimizes processing-related water and energy resources to prevent waste heat from being lost to the atmosphere. This saves energy for our customers and reduces their carbon footprint.
Our customized heat pumps will:
Heat pumps are a significant driver in the reduction of CO2 and NOx emissions, especially now that the electricity grid is being increasingly decarbonized through more use of wind and solar energy. In this way, heat pumps can make an impact on the United Nations Sustainability Development Goals.
A heat pump prevents waste heat from leaving a refrigeration plant by reusing it, and upgrading it to become useful elsewhere in the production process for functions such as:
GEA heat pump plant installed at Mars, the Netherlands (Photo source: RCC K&L)
This dairy processing example above illustrates the levels at which sustainable heat may be managed in order to achieve a zero-carbon-emission solution.
Level 1: Reusing energy that flows directly via heat exchangers.
Level 2: Applying a heat pump to elevate the temperature level to a higher value.
Level 3: Harvesting solar heat (directly from solar collectors or indirectly from geothermal heat) and applying it directly in the process after a temperature lift with a heat pump.
GEA offers a comprehensive array of heat pumps for process industries. We provide state-of-the-art technology and customize our solutions to meet customer requirements, spanning from 300 to 10,000 kW. The key component is the proven high-quality, high-efficiency GEA ammonia screw and piston compressors.
Mars reduces OPEX and carbon footprint with GEA industrial heat pumps. Holistic engineering solutions for food, beverage and dairy processes.
Intermalt reduces OPEX and carbon footprint with GEA industrial heat pumps. Holistic engineering solutions for food, beverage and dairy processes: www.gea.com/industrialrefrigeration
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The chillers of this series are characterized by great part-load efficiency.
CE certified.
First class electronic monitoring based on proven developments.
The intuitive touch for machine control technology.
GEA’s innovative control & monitoring solutions provide capabilities to control production processes, maximize efficiency and reduce system downtime.
Heat pumps for decarbonizing process and district heating
How Heat Pumps Work Animation
Companies like GEA process and store large amounts of sensitive data. However, security incidents, from ransomware attacks to physical intrusions and industrial espionage, are ever-expanding. GEA’s effective protection of its business partners’ data – as well as its own proprietary information – is evolving into a competitive advantage. We spoke with Iskro Mollov, GEA’s Chief Information Security Officer, about what it takes to protect a global business in a volatile world.
Resource-efficient fashion has been a long-sought ambition amid the fashion industry’s considerable contributions to global carbon emissions. The need to close the loop by recycling textile fibers into virgin-like materials is higher than ever but seemed like a distant dream until now: Circ, GEA’s American customer and pioneer in the field of textile recycling, might be rewriting the future of the fashion industry.
Alternative proteins are promising – yet still expensive to produce. The usual response is that scaling up will solve this issue. But what if the solution was really about getting better, not just bigger? From more efficient, high-yield processes to upcycling waste heat, engineers are reshaping how we grow food.