MODUL™ D Tablet Press

Double-output or bi-layer tableting.

The MODUL™ D is the largest tablet press in the range. It features the Dual Control system, an Exchangeable Compression Module (ECM) and all the standard features, with one important addition: double-sided production for super-high volume applications or bi-layer production. The MODUL™ D features a larger turret, containing up to 88 punch stations and making it capable of production levels in excess of 1 million tablets per hour. It is the machine of choice for high volume applications when minimal downtime and environment protection are key.

ECM: Exchangeable Compression Module

All parts in contact with the product are encapsulated in the ECM including the tooling.
The ECM is removed in a contained manner, eliminating the need for cleaning of the inside of the press. This results in very high productivity, as the downtime is reduced to an absolute minimum.
At the same time, a very high level of operator protection is achieved.

Bi-layer tableting has been incorporated into the design of the MODUL™ D

Zero-gap closed powder feeder to minimize cross-contamination between layers and to minimize powder loss.
Specially designed extraction nozzles and scraper fingers for optimal cleaning of the die table, again to minimize cross-contamination between layers.
Manual or fully automatic first-layer sampling.
Patented weight control system, which is exceptionally sensitive and accurate even at low compression forces. This is particularly important in case of bi-layer production, as low compression forces are applied to guarantee optimal bonding between the two tablet layers.

Features

Exchangeable Compression Module (ECM) for D,B,BB and other sizes
Unique bi-layer manufacturing option
High sensitivity weight control for small tablets and those requiring low compression forces
Tablet hardness control
Large front and rear door for easy access
Latest HMI for complete process control, including peripherals, for lights-out operation.

Benefits

Fast product changeover, improved productivity, cross-contamination prevention and a safe working environment.
High throughput of up to 1,069,000 tablets/h.
Dual Control reduces wastage and ensures batch consistency.
Extended dwell time at pre-compression.
Reduced risk of capping and lamination.
Complete process control including all peripherals for lights-out production.

Technical Specifications

The MODUL™ D is available for the following types of tooling:

Tooling	D35	D	B	BB	BBS
	EU / TSM	EU / TSM	EU / TSM	EU / TSM	EU / TSM
Max. tablet diameter [mm]	35	25,4	16 (L=19)	13 (L=14,3)	11
Punch body diameter [mm]	35	25,4	19	19	19
Outside die diameter [mm]	52	38,1	30,16	24	22
Die height [mm]	30	23,81	22,22	22,22	22,22
Number of stations	39	53	67	81	88
Max. fill depth [mm]	20 (25)	20	19	19	19
Top punch penetration [mm]	1 to 4
Max. pre-compression force [kN]	10 - under extended dwell time
Max. compression force [kN]	100
Max. output capacity [tab/h]	350.000	540.000	722.000	875.000	1.069.000
Electrical requirements	3phase+PE – 380 / 400 / 415 / 460 / 480 V – 50Hz / 60Hz (nominal consumption 15 kW; power installed 30 kVA)
Compressed air requirements	clean & dry; 7-8 bar ; 500l/m
Dust extraction requirements	150m³/h at 15 mbar (single-layer) 230m³/h at 30 mbar (bi-layer)
Machine dimensions & weight	W = 2.000 mm x D = 1.500 mm x H = 2.250 mm – 6.000 kg