GEA OptiPartner 基于您现有的控制系统运作,使用先进的工艺模型实时控制和调整您的工艺参数。这有助于确保最高水平的稳定性和效率,向操作员提供工艺的完全可视化。
GEA OptiPartner 适用于生产乳制品、食品配料和速溶咖啡的粉末工厂。
允许 GEA OptiPartner 负责工艺优化,这样您就可以专注于实现更高水平的 KPI。该系统旨在减少差异,使运行更接近极限。它的工作原理类似于自动驾驶仪,确保连续稳定的 24/7 全天候生产,同时让操作员有更多时间专心处理其他生产任务。
我们的系统维护工作完全由 GEA 专家负责,以帮助确保持续的高性能。我们的团队可以对工艺实施更改,或就进一步改进工艺控制提出新想法。
请放心:请放心使用我们的年度订阅套餐。我们全面负责端对端维护,同时让管理层了解工艺如何按照精心制定的基准目标执行。
您可以期待:
操作友好性是 GEA OptiPartner 的设计核心,它提供不言自明的直观控制。关键工艺 KPI,例如生产流速、产品质量和能耗,都得到了明确强调。与此相结合的是与实际性能相比的操作最佳点的清晰概述,以及这些指标的历史发展。
借助 GEA OptiPartner,领先的德国奶粉生产商 DMK-Zeven 体验到了其有史以来最高的工厂利用率。生产率增加了 4.2%,产品质量差异减少了 86%,令人印象深刻。查看更多信息。
从 GEA 下载免费电子书“先进的工艺控制或工艺优化”。了解不断演变的工艺优化概念如何为工厂带来长期成功。
Every 20 seconds, GEA's OptiPartner works seamlessly to adjust your spray-drying production, utilizing a unique algorithm drawing on both hard and soft sensor inputs. Offering precisely tailored software and support that combine GEA expertise with actual plant data, and operational feedback from the plant to improve performance.
Imagine the impact of these 20-second cycles over a year of production — that’s 1,576,800 automatic adjustments. Clients have experienced remarkable increases in stability by up to 80%, production capacity up to 7%, and reductions in energy consumption as much as 10%. OptiPartner is a transformative service, equipping production managers with confidence and precision. So when are you joining in?
GEA OptiPartner 基于您现有的控制系统运作,使用先进的工艺模型实时控制和调整您的工艺参数。这有助于确保最高水平的稳定性和效率,向操作员提供工艺的完全可视化。
GEA OptiPartner 适用于生产乳制品、食品配料和速溶咖啡的粉末工厂。
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Discover how GEA OptiPartner has helped US dairy farmer-owned milk cooperative, MMPA, improve process stability, productivity and energy efficiency, and relieve operators from constant monitoring.
Leading German milk powder producer DMK-Zeven experienced its highest plant availability ever with GEA OptiPartner. Production rates increased by 4.2%, and product quality variations were reduced by an impressive 86%.
Seagarden, producer of marine-derived ingredients, enjoys improvements in plant productivity, efficiency and reproducibility by integrating GEA OptiPartner with the existing control system.
GEA OptiPartner advanced process control enables producers of nutritional formula, milk powders, food and dairy ingredients to increase residual moisture in dairy and food powders by improving process stability.
GEA OptiPartner improves quality of powders such as battery materials, dyestuff and other chemicals by reducing process variations, allowing for reduced production stops and increased yield.
Advanced process control helps improve instant coffee product quality. GEA OptiPartner stabilizes the process, reducing the impact of disturbances while respecting operational contraints, resulting in less waste and re-work....
GEA OptiPartner provides process optimization for thermal and mechanical vapor recompression evaporation plants for the dairy industry.
Optimize the productivity of spray drying plants with GEA OptiPartner and GEA’s operational expertise. Applicable for both multi-stage and single stage spray drying plants, with or without external fluid beds.
GEA OptiPartner also allows for increased process stability and optimum performance for instant coffee production, particularly when used in conjunction with GEA CONRAD® freeze drying plants.
Through the application of advanced model-predictive control, GEA OptiPartner improves process stability and capacity utilization in spray dryer applications, leading to a potential reduction of up to 10% in energy consumption per kilogram of product when compared to traditional process control systems.
*The Add Better label relates to the serial product GEA OptiPartner, released in July 2021.
GEA OptiPartner Performance Care
Implementation of GEA OptiPartner
根据设计,COMPACT DRYER 适用于乳清和其他微粘产品,也适用于细粉或致密复聚的生产。根据具体要求,干燥器可配置旋转式喷雾器或喷嘴雾化系统。无论哪种配置,该解决方案都将满足效率和卫生设计的要求;此外,由于其紧凑设计,紧凑型干燥器比其他相同产量的喷雾干燥器需要更少的空间。
传统喷雾干燥塔采用高效方式将液体转换为粉末。它可以应用于乳制品、食品和化工行业等各种领域,并且已经因其性能而赢得声誉。
在许多粉末行业都强烈要求造粒均匀、复聚、较好的粉末流动性及无粉尘。FSD® 喷雾干燥机是满足此类产品生产的理想之选
MSD® 喷雾干燥器是许多奶制品的首选,例如对粗细均匀、呈复聚状、自由流动的无尘粉末需求量极大的奶粉和营养配方。