更高的工艺稳定性和最佳性能

用于粉末设备的 GEA OptiPartner

GEA OptiPartner Advanced Process Control

GEA OptiPartner 基于您现有的控制系统运作,使用先进的工艺模型实时控制和调整您的工艺参数。这有助于确保最高水平的稳定性和效率,向操作员提供工艺的完全可视化。

GEA OptiPartner 适用于生产乳制品、食品配料和速溶咖啡的粉末工厂。

达到最佳性能:

  • 工艺稳定性最高提升 80%
  • 产能最高提升 7%
  • 24/7 全天候获得一致的产品质量。

我们的承诺:持续提升工厂生产率

允许 GEA OptiPartner 负责工艺优化,这样您就可以专注于实现更高水平的 KPI。该系统旨在减少差异,使运行更接近极限。它的工作原理类似于自动驾驶仪,确保连续稳定的 24/7 全天候生产,同时让操作员有更多时间专心处理其他生产任务。

我们的系统维护工作完全由 GEA 专家负责,以帮助确保持续的高性能。我们的团队可以对工艺实施更改,或就进一步改进工艺控制提出新想法。

订阅模式意味着没有资本支出

请放心:请放心使用我们的年度订阅套餐。我们全面负责端对端维护,同时让管理层了解工艺如何按照精心制定的基准目标执行。

您可以期待:

  • 改进的工艺稳定性
  • 减少停机时间和工艺瓶颈
  • 更高生产率
  • 节约能源
  • 更好地利用操作员的时间处理工厂的其他重要任务
  • 从单一 UI 全面控制整个系统

简单、易于操作的用户界面

操作友好性是 GEA OptiPartner 的设计核心,它提供不言自明的直观控制。关键工艺 KPI,例如生产流速、产品质量和能耗,都得到了明确强调。与此相结合的是与实际性能相比的操作最佳点的清晰概述,以及这些指标的历史发展。

案例:DMK 将产品质量差异降低了 86%

借助 GEA OptiPartner,领先的德国奶粉生产商 DMK-Zeven 体验到了其有史以来最高的工厂利用率。生产率增加了 4.2%,产品质量差异减少了 86%,令人印象深刻。查看更多信息

电子书:如何确保工厂长期成功

从 GEA 下载免费电子书先进的工艺控制或工艺优化。了解不断演变的工艺优化概念如何为工厂带来长期成功。 

With real-time optimizations every 20 seconds, meet your partner in optimization.

Every 20 seconds, GEA's OptiPartner works seamlessly to adjust your spray-drying production, utilizing a unique algorithm drawing on both hard and soft sensor inputs. Offering precisely tailored software and support that combine GEA expertise with actual plant data, and operational feedback from the plant to improve performance. 

Imagine the impact of these 20-second cycles over a year of production — that’s 1,576,800 automatic adjustments. Clients have experienced remarkable increases in stability by up to 80%, production capacity up to 7%, and reductions in energy consumption as much as 10%. OptiPartner is a transformative service, equipping production managers with confidence and precision. So when are you joining in?

 

GEA OptiPartner 基于您现有的控制系统运作,使用先进的工艺模型实时控制和调整您的工艺参数。这有助于确保最高水平的稳定性和效率,向操作员提供工艺的完全可视化。

GEA OptiPartner 适用于生产乳制品、食品配料和速溶咖啡的粉末工厂。

eBook advanced process control

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Customer stories

See how 20 seconds adds up with real world effect.
Operators working with GEA OptiPartner

MMPA

Discover how GEA OptiPartner has helped US dairy farmer-owned milk cooperative, MMPA, improve process stability, productivity and energy efficiency, and relieve operators from constant monitoring.

DMK Zeven milk powder plant

DMK

Leading German milk powder producer DMK-Zeven experienced its highest plant availability ever with GEA OptiPartner. Production rates increased by 4.2%, and product quality variations were reduced by an impressive 86%.

Seagarden products

Seagarden

Seagarden, producer of marine-derived ingredients, enjoys improvements in plant productivity, efficiency and reproducibility by integrating GEA OptiPartner with the existing control system.

Applications

Dairy and food ingredients

Dairy and food ingredients

GEA OptiPartner advanced process control enables producers of nutritional formula, milk powders, food and dairy ingredients to increase residual moisture in dairy and food powders by improving process stability.

Electrical car charging

Chemical powders

GEA OptiPartner improves quality of powders such as battery materials, dyestuff and other chemicals by reducing process variations, allowing for reduced production stops and increased yield.

Instant coffee

Instant coffee

Advanced process control helps improve instant coffee product quality. GEA OptiPartner stabilizes the process, reducing the impact of disturbances while respecting operational contraints, resulting in less waste and re-work....

Technologies

GEA Dairy Evaporation plant

Dairy evaporation

GEA OptiPartner provides process optimization for thermal and mechanical vapor recompression evaporation plants for the dairy industry.

GEA NIRO MSD® spray dryer

Spray drying

Optimize the productivity of spray drying plants with GEA OptiPartner and GEA’s operational expertise. Applicable for both multi-stage and single stage spray drying plants, with or without external fluid beds.

GEA CONRAD® Freeze Dryer

Freeze drying

GEA OptiPartner also allows for increased process stability and optimum performance for instant coffee production, particularly when used in conjunction with GEA CONRAD® freeze drying plants.

ADD Better logo

Resource efficient solution

GEA OptiPartner is one of our most resource-efficient solutions, and carries the Add Better label.

 

Through the application of advanced model-predictive control, GEA OptiPartner improves process stability and capacity utilization in spray dryer applications, leading to a potential reduction of up to 10% in energy consumption per kilogram of product when compared to traditional process control systems.

 

*The Add Better label relates to the serial product GEA OptiPartner, released in July 2021.

相关视频

GEA OptiPartner Performance Care

Implementation of GEA OptiPartner

Calculator

Optimizations every 20 seconds makes up to 1,546,800 optimizations annually. Calculate how much your operation would benefit.

 

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