营养配方

供应全球营养配方工厂

Dryer exhaust system
每天,在世界各地有数百万升牛奶被加工成干式或液体营养品和配方奶粉。每种产品都含有精确定义的蛋白质、碳水化合物、脂肪、维生素和矿物质成分,可为婴儿提供完善的营养,或为有特殊饮食需求的儿童和成人提供关键营养补充。
粉末营养配方

作为该行业的技术合作伙伴,GEA 拥有数十年的经验,是全球可以加工最优质奶制营养配方产品的全面集成式车间的最大供应商之一。

适合各个年龄段的完善营养和膳食补充剂

我们的技术方法十分详细,涵盖:

  • 婴儿配方奶粉

    婴儿配方奶粉用于喂养刚出生到 6 个月大的婴儿,在母亲不进行母乳喂养的情况下可以替代婴儿唯一的营养来源。婴儿配方奶粉旨在尽可能模仿人类母乳的成分,并且必须满足化学成分和微生物安全性的精确定义。这些产品通常按体积提供,这意味着体积密度是一个关键参数,但物理外观也很重要。

  • 二段/较大婴儿配方

    从六个月开始,儿童就转而需要二段/较大婴儿配方。这些产品的成分,例如脂肪、碳水化合物和蛋白质的百分比,与婴儿配方奶粉不同,因为它们不再是儿童唯一的营养来源。

  • 成长奶粉

    成长奶粉是一种适合 1-3 岁幼儿的补充食品。对于这类产品,成分逐渐变化,变得更像牛奶。一些产品可能具有特定的营养功效,例如,高水平的多不饱和脂肪酸。GEA 可以提供关键的配量设备,用于加工精确定义的成长型乳制品。

  • 饮食配方

    各种饮食配方可满足儿童和成人在生命不同阶段的特定营养需求。这些包括特殊的医学营养,以及适用于高体力活动者、孕妇或低食欲老年人的营养补充剂。

营养配方
从牛奶接收和喷雾干燥到粉末包装

GEA 具有得天独厚的优势,可提供适用于干式和液体终端产品的点到点工艺技术和解决方案。

专业项目管理、自动化和可追溯性

从项目构想到全套设备和系统的最终调试,我们的专业项目管理团队负责监督每个项目。 

GEA 技术可以采用完全自动化配置,以确保实现最佳的效率和性能。我们还开发了 GEA Cube® 软件模块,借此能够提供更高水平的设备监督控制。立法者、零售商和保险公司对营养配方可追溯性的要求越来越严格,而 GEA Cube® 软件模块可确保每个加工阶段的透明度。例如,GEA Cube® 可追溯性模块在整个加工过程和成品中提供对原材料和成分的完整且透明的可追溯性。GEA Cube® 软件模块为我们的客户提供增强的过程监督和控制保证,从而更有效地利用资源、提高产品质量并降低成本。 

片剂
专门的测试中心和专业工艺知识

新产品开发可能是一项劳动密集型、成本高昂的投资,因此我们建立了专门的测试中心,您可以在其中获取关键工艺技术,包括分离、配方、混合、蒸发和干燥技术。请单击此处的“测试中心”选项卡以了解更多信息。

资源节约技术有助于实现可持续发展目标

GEA 的专家设计定制系统,不仅满足关键工艺冷却需求,还通过使用热泵降低能源成本,并最大限度地减少自然资源的使用。

我们理解注重环保、可持续生产的需求,并利用我们的专业知识来识别每一个节能和能源管理机会。GEA 技术旨在减少资源使用、最大程度减少浪费,并在可能的情况下回收再利用热能和水资源。  

GEA 提供的某些最大型的营养配方车间有一个特色,可将蒸发过程中提取出的水进行过滤,并在车间的其他用途中循环使用。

卫生车间设计,确保产品安全

GEA 技术符合最严格的食品卫生、质量和安全标准,同时确保实现最高的车间效率和产量。凭借我们的解决方案,您可以确保实现完善且有效的清洁和排污。 

我们选用最好的设备和组件来配置可靠耐用的车间,这些车间可以使用 CIP(原位清洗)系统来有效清洁,这意味着由于减少维护而可实现最高的生产率。专为满足您的需求而量身定制的解决方案可确保实现高效的调试,并优化水和洗涤剂的使用,从而最终降低总拥有成本。

灵活的服务选项确保实现优化的车间性能

与 GEA 合作意味着与专业的服务专家团队合作。我们致力于在车间及其设备的整个生命周期内建立、维护和改善您的绩效。

Nutritional formula customer factory

Process line - Powdered nutritional formula

离心机 - 适用于牛奶或乳清的除菌分离机CSI

Liquid ingredients including raw milk, vegetable oils, and whey-based products are received into the plant where they are stored and are handled gently and hygienically. Raw milk typically undergoes heat treatment and cream separation before further formulation. We can offer a range of technologies to remove bacteria and spores from liquid ingredients to ensure maximum microbiological safety without damaging sensitive products.

GEA 的新型 HYGiTip 配有适用于 25 公斤袋的全自动卫生卸料系统(图片:GEA)

Large quantities or powdered dry ingredients are added when manufacturing Nutritional Formula. These ingredients need to be tipped from 25kg bags and bulk containers which can require a large input of labor. GEA can offer a full spectrum of solutions from fully manual to highly automated tipping and conveying systems depending on your scale of operation and needs.

GEA BATCH FORMULA® PRO High Shear Mixer

A wide array of minor dry and liquid ingredients are added into Nutritional Formula. Mixing technology plays a key role in ensuring consistent processing of these complex formulations. Our innovative MIXING FORMULA® system incorporates a high-shear vacuum mixer that produce homogeneous, fully dissolved mixes while reducing the entrainment of air

Ariete 均质机 5400

High pressure homogenizers are used routinely in dairy applications as they apply dynamic high-pressure energy to break particles in the fluid down to the smallest, potentially nanometer-scale size. The high pressure homogenization process creates an emulsion that is stable when the mix is concentrated, dried, packed and resolubilized by the end customer.

乳制品营养配方蒸发

The formulated product mix is further heat treated on the evaporator using a range of different solutions to ensure microbiological safety and stability. This may include; our low thermophile system, UHT technology, direct steam injection, or steam infusion technologies.
Product is further concentrated before drying using a falling-film evaporator.

MSD spray dryer

Spray drying is used for final moisture removal to produce a dried powder. A GEA MSD® Spray Dryer is recommended for nutritional formula to produce consistent, precisely defined functional powders with uniform bulk density and robust agglomerates and that are readily re-dissolved in water. The new CEE cyclone design allows fines recovery from drying to be maximized while minimizing smearing and energy use. Our no-intervention fines system allows fully automated CIP, reduces the risk of contamination, and ensures less downtime on the dryer.

scan-vibro-vibrating-sifter

The dried powder is sifted using a GEA Scan-Vibro vibrating screen to remove oversized particles and then gently conveyed to storage using gravity or dense phase conveying to minimize breakdown of the powder. The powder is drawn under vacuum to minimize interstitial air and flushed with nitrogen before packing. This produces a powder with very low residual oxygen and ensures that the powder has a longer shelf-life.

GEA Avapac 有限介入灌装

GEA offer a range of powder filling solutions for Modified Atmosphere Packing (MAP) into 25kg bags or bulk containers. GEA 25kg Limited Intervention (Li) filling machines with fully automated bag handling improve overall operational efficiency whilst reducing labor demand.
Manual or automated palletizing options are available for integration to provide a turnkey solution for customers that require it.

Refrigeration

GEA experts can integrate smart cooling & heating solutions into the complete Nutritional Formula process, resulting in lower energy consumption, minimized operating costs, increased sustainability and reduced carbon footprint.

Automation

GEA technologies can be configured with full automation to ensure optimum efficiency and performance. The GEA Codex® solution, for example, provides full and transparent traceability of raw material and ingredients, throughout the process and into the final product.

GEA OptiPartner 工艺优化

GEA OptiPartner

GEA OptiPartner combines GEA’s process know-how with operational expertise to optimize the productivity of spray drying plants for powder production.

Customer case

Delivering solutions for sustainable baby formula manufacturing at Danone

来自荷兰克伊克/Haps 的达能 Nutricia 营养配方奶粉生产厂的视频,以及来自我们的 Niro MSD 喷雾干燥器、MVR 蒸发器和 Ariete 均质机的漂亮证书和图像。
optipartner facility

Customer case

GEA OptiPartner improves DMK-Zeven plant

了解 GEA OptiPartner 如何改进 DMK-Zeven 工厂的先进工艺控制,该工厂是该国领先的奶粉乳制品生产商之一,充分展现了以 GEA 服务的形式提供的工艺优化的优势。

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GEA OptiPartner Performance Care

Implementation of GEA OptiPartner

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