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ConsiGma®

ConsiGma® Conductor 4.0

An indispensable part of the ConsiGma 4.0 portfolio, the Conductor 4.0 control system architecture ensures smooth operation and communication between the different elements of a pharmaceutical continuous manufacturing line.

Conductor control software

GEA’s CONDUCTOR 4.0 is the highly advanced, SCADA-based heart of the control system architecture that brings all the smart and robust ConsiGma® processes and technological solutions together in one easily controlled environment.

It interfaces with the automation layers of the individual ConsiGma® 4.0 modules, which are part of the lines, PAT instruments (if present) and PAT management systems, Advanced Process Control systems such as PharmaMV® (Perceptive Engineering), Data historian and MES solutions, all depending on the customer IT landscape.

Standard Functionality

  • One unified user interface for all modules part of the line
  • User authorization
  • Trending for all process data
  • Export of process data to CSV files
  • Unified recipe system
  • Batch wizard
  • Historical data storage on SQL server
  • Reporting

Available Options

  • Integration of third-party HMIs (possible limited functionality)
  • Communication with Data historian
  • Communication with MES systems
  • Communication with PAT managements system
  • Integration with APC systems

Связанные продукты

ConsiGma® Compact Feeder (CF) Test Rig

ConsiGma® Compact Feeder (CF) Test Rig

The ConsiGma® CF20 test rig is a standalone module that allows you to characterize the feeding behavior of your products during the early stages of R&D.

ConsiGma® Direct Compression with Linear Blending (DC-LB) Lines

ConsiGma® Direct Compression with Linear Blending (DC-LB) Lines

A highly integrated solution for continuous linear blending and direct compression, the ConsiGma® DC-LB lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled blending and compression and improved quality.

ConsiGma® Direct Compression with Ribbon Blending (DC-RB) Lines

ConsiGma® Direct Compression with Ribbon Blending (DC-RB) Lines

A cost-effective solution for continuous dry blending and tablet compression using ribbon blending, ConsiGma® DC-RB lines make the advantages of continuous manufacturing (supply chain agility, small footprint and improved quality) available for all.

ConsiGma® Dosing and Blending (DB) Modules

ConsiGma® Dosing and Blending (DB) Modules

Designed to achieve optimal blending results, the ConsiGma® DB modules facilitate the testing of dosing and blending operations and can be integrated with any continuous up- or downstream process.

ConsiGma® Granulation and Compression (GC) Lines

ConsiGma® Granulation and Compression (GC) Lines

Highly integrated solutions for continuous wet granulation, drying and tablet compression, the ConsiGma® GC lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled granulation and improved quality.

ConsiGma® Granulation and Drying (GD) Modules

ConsiGma® Granulation and Drying (GD) Modules

Based on proven continuous twin-screw granulation technology, the ConsiGma® GD modules enable the production of higher quality granules under better control, even in a bin-2-bin set-up.

ConsiGma® PAT Test Rig

ConsiGma® PAT Test Rig

This standalone module allows you to start developing your PAT models for a pharmaceutical continuous manufacturing process offline during the early stages of R&D.

ConsiGma® Tablet Coating (TC) Modules

ConsiGma® Tablet Coating (TC) Modules

После прессования многие рецептуры изготовления таблеток предусматривают покрытие оболочкой для получения желаемых характеристик готовой продукции. Для укомплектования линий таблетирования ConsiGma™ компания GEA разработала аппарат для нанесения оболочек в соответствии со своей концепцией непрерывного производства.

Lighthouse Probe™ - online measurement

Lighthouse Probe™ - online measurement

The Lighthouse Probe™ can be used for real-time monitoring of chemical and pharmaceutical processes and provides in-process window cleaning at any time, recalibration during the process, full CIP (cleaning) of wash housing and seal, and a clear view inside – even in difficult conditions.

Непрерывное производство для фармацевтических изысканий и разработок

Непрерывное производство для фармацевтических изысканий и разработок

На ранней стадии разработки рецептур доступность активного ингредиента зачастую является очень ограниченной, и существует потребность в производственном оборудовании, способном производить только пару сотен грамм продукции для разработки новых рецептов лекарственных средств. Реагируя на эту потребность, компания GEA разработала ConsiGma™ 1 – лабораторную версию аппарата ConsiGma™.

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