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ConsiGma®

ConsiGma® Conductor 4.0

An indispensable part of the ConsiGma 4.0 portfolio, the Conductor 4.0 control system architecture ensures smooth operation and communication between the different elements of the continuous manufacturing line.

Conductor control software

GEA’s CONDUCTOR 4.0 is the highly advanced, SCADA-based heart of the control system architecture that brings all the smart and robust ConsiGma® processes and technological solutions together in one easily controlled environment.

It interfaces with the automation layers of the individual ConsiGma® 4.0 modules, which are part of the lines, PAT instruments (if present) and PAT management systems, Advanced Process Control systems such as Pharma MV, Data historian and MES solutions, all depending on the customer IT landscape.

Standard Functionality

  • One unified user interface for all modules part of the line
  • User authorization
  • Trending for all process data
  • Export of process data to CVS files
  • Unified recipe system
  • Batch wizard
  • Historical data storage on SQL server
  • Reporting

Available Options

  • Integration of third-party HMIs (possible limited functionality)
  • Communication with Data historian
  • Communication with MES systems
  • Communication with PAT managements system
  • Integration with APC systems

Связанные продукты

ConsiGma® Compact Feeder (CF) Test Rig

ConsiGma® Compact Feeder (CF) Test Rig

The ConsiGma® CF20 test rig is a standalone module that allows you to characterize the feeding behavior of your products during the early stages of R&D.

ConsiGma® Direct Compression with Linear Blending (DC-LB) Lines

ConsiGma® Direct Compression with Linear Blending (DC-LB) Lines

A highly integrated solution for continuous linear blending and direct compression, the ConsiGma® DC-LB lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled blending and compression and improved quality.

ConsiGma® Direct Compression with Ribbon Blending (DC-RB) Lines

ConsiGma® Direct Compression with Ribbon Blending (DC-RB) Lines

A cost-effective solution for continuous dry blending and tablet compression using ribbon blending, ConsiGma® DC-RB lines make the advantages of continuous manufacturing (supply chain agility, small footprint and improved quality) available for all.

ConsiGma® Dosing and Blending (DB) Modules

ConsiGma® Dosing and Blending (DB) Modules

Designed to achieve optimal blending results, the ConsiGma® DB modules facilitate the testing of dosing and blending operations and can be integrated with any continuous up- or downstream process.

ConsiGma® Granulation and Compression (GC) Lines

ConsiGma® Granulation and Compression (GC) Lines

Highly integrated solutions for continuous wet granulation, drying and tablet compression, the ConsiGma® GC lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled granulation and improved quality.

ConsiGma® Granulation and Drying (GD) Modules

ConsiGma® Granulation and Drying (GD) Modules

Based on proven continuous twin-screw granulation technology, the ConsiGma® GD modules enable the production of higher quality granules under better control, even in a bin-2-bin set-up.

ConsiGma® PAT Test Rig

ConsiGma® PAT Test Rig

This standalone module allows you to start developing your PAT models for the continuous manufacturing process offline during the early stages of R&D.

ConsiGma® Tablet Coating (TC) Modules

ConsiGma® Tablet Coating (TC) Modules

После прессования многие рецептуры изготовления таблеток предусматривают покрытие оболочкой для получения желаемых характеристик готовой продукции. Для укомплектования линий таблетирования ConsiGma™ компания GEA разработала аппарат для нанесения оболочек в соответствии со своей концепцией непрерывного производства.

Lighthouse Probe™ - online measurement

Lighthouse Probe™ - online measurement

The Lighthouse Probe™ can be used for real-time monitoring of chemical and pharmaceutical processes and provides in-process window cleaning at any time, recalibration during the process, full CIP (cleaning) of wash housing and seal, and a clear view inside – even in difficult conditions.

Непрерывное производство для фармацевтических изысканий и разработок

Непрерывное производство для фармацевтических изысканий и разработок

На ранней стадии разработки рецептур доступность активного ингредиента зачастую является очень ограниченной, и существует потребность в производственном оборудовании, способном производить только пару сотен грамм продукции для разработки новых рецептов лекарственных средств. Реагируя на эту потребность, компания GEA разработала ConsiGma™ 1 – лабораторную версию аппарата ConsiGma™.

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