Aseptomag® valve line
Shut-off Valves Aseptomag® AV
Aseptomag® single-seat shut-off valves are used for the controlled opening and closing of pipelines in UltraClean and Aseptic processing plants.
Shut-off Valve Aseptomag® AV – standard execution
Main Components
Housing
Housings for shut-off valves are available with two or three port connections. The valves are produced with standard butt-weld connections by default. Mixed port connection sizes as well as various aseptic pipe connections are available upon request.
Internal Assembly
The internal assembly is available with a shrunk or screwed valve seat seal. In addition to the standard sealing material Tefasep®, other material options such as PTFE and EPDM are also available.
Actuator
The standard version of the pneumatic actuator is designed as spring-closing / air-opening (NC). Other available options are: air-closing / spring-opening (NO), with additional seat lifting function (AZ) and manual drive (HK).
Clamp
Due to its solid construction, the GEA Aseptomag clamp enables a pressure stable and safe connection of the main components. The special design with three segments allows a service-friendly handling of the component, even under tight space conditions.
Feedback units
Aseptic shut-off valves can be either equipped with open feedback units or T.VIS® feedback systems by default. Feedback units from third party suppliers can be mounted via specially designed adaptors.
Technical Data of standard execution
| Item | Size |
| Nominal pressure valve | 10 bar |
| Closing pressure | approx. 6 bar (depending on valve size) |
| Control air pressure | 6 bar |
| Hermetic sealing element | Stainless steel bellows |
| Valve seat seal material | Tefasep® |
| Housing seal | Silicone |
| Surface quality in product area | Ra ≤ 0.8 |
| Material quality in product area | AISI 316L / AISI 316Ti |
| Max. operating temperature | 150 °C (302 °F) |
| Max. sterilization temperature | 160 °C (320 °F) for max. 30 min. |
Higher closing pressures, other materials, higher surface qualities and higher operating temperatures are available upon request.
Aseptomag® valve line
Aseptomag® Valve Technology
Double-chamber valve Aseptomag® DK – valve matrix
Aseptic bellows valves distinguish themselves with the uncompromisingly hermetic seal of the valve stem, thereby minimizing contamination risks and maximizing detection possibilities. The Aseptomag® valve line is the equivalent for aseptic processes to the hygienic VARIVENT® valve line and provides everything from shut-off and bottom-seat to mixproof and sampling valves. The valves meet the highest hygienic standards required, such as EHEDG and 3-A standards. Thanks to the modular structure, the Aseptomag® valve line also allows tailor-made valve solutions for specific process requirements (higher closing pressures, special materials, special design, etc). Aseptomag® valves can be equipped with T.VIS® control tops and can therewith seamlessly be integrated into an automated process plant.
Aseptic Applications
For aseptic processes, the following areas have to be considered: Product sterilization, conveying and maintaining sterility, and filling under sterile conditions. Aseptic processes signify high-quality products and/or long shelf-life, produced for specific consumer groups. Besides classic UHT milk products, medical nutrition, baby food, aseptically produced beverages and applications within biotech belong to this hygienic class.
Aseptomag® at a Glance
- Hermetic sealing by stainless steel bellows
- Uncompromising detection possibilities
- Highest aseptic standard
- Easy and safe maintenance
Aseptomag® valve types and sizes
| Valve type | Metric | Inch OD |
| Shut-off Valves Aseptomag® AV | DN 15 – DN 150 | 0.75” – 6” |
| Shut-off Valves Aseptomag® AVBS | DN 15 – DN 150 | 0.75” – 6” |
| Divert Valves Aseptomag® UV | DN 15 – DN 100 | 0.75” – 4” |
| Shut-off Valves Aseptomag® AF | DN 25 – DN 100 | 1” – 4” |
| Control Valves Aseptomag® RV | DN 15 – DN 100 | 0.75” – 4” |
| Control Valves Aseptomag® RVIN | DN 25 – DN 65 | 1“ – 2.5“ |
| Back-pressure Valves Aseptomag® GD | DN 15 – DN 150 | 0.75” – 6” |
| Shut-off Valves Aseptomag® AMV | DN 06 – DN 10 | 0.25” – 0.5” |
| Leakage Valves Aseptomag® LV | DN 25 – DN 100 | 1“ – 4“ |
| Leakage Valves Aseptomag® LVBS | DN 25 – DN 100 | 1“ – 4“ |
| Leakage Valves Aseptomag® ADV | DN 25 – DN 100 | 1” – 4” |
| Double-chamber Valves Aseptomag® DK | DN 25 – DN 150 | 1” – 6” |
| Double-chamber Valves Aseptomag® DKBS | DN 25 – DN 150 | 1” – 6” |
| Double-chamber Valves Aseptomag® DDK | DN 25 – DN 150 | 1” – 6” |
| Double-chamber Valves Aseptomag® AXV | DN 25 – DN 150 | 1” – 6” |
| Sampling Valves Aseptomag® PV | DN 10 – DN 15 | 0.5” – 0.75” |
| Steam inlet valves Aseptomag® DE | DN 25 – DN 40 | 1” – 1.5” |
| * Additional valve sizes and connection standards (i.e. ISO) available upon request | ||
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Related Products
Back-pressure Valves Aseptomag® GD
Back-pressure valves of the Aseptomag® valve line are characterized by their uncompromising stainless steel bellow design.
Control Valves Aseptomag® RV
Control valves of the Aseptomag® valve line are characterized by their uncompromising stainless steel bellow design.
Control Valves Aseptomag® RVIN
Control valves of the Aseptomag® valve line are characterized by their uncompromising stainless steel bellow design. The inverted control valve is specifically designed for installations where product enters the valve from the bellow side.
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