In-line cooking and smoking
GEA SuperHeatSmoke & HotSmoke
GEA CookStar in-line smoking solutions combine double spiral oven technology with the atomization of condensed natural smoke, to produce attractive fully cooked and smoked products. It uses condensed natural smoke from the market-leading specialist in smoke condensates, Red Arrow.
GEA CookStar with SuperHeatSmoke application
The innovative way of smoke
With GEA CookStar you have the flexibility to produce both smoked and non-smoked products in one oven. You can add value to your food products with a wide variety of smoke flavors, adjusted to your needs. Through the combination of condensed natural smoke, two-phase nozzle technology and integration with the GEA CookStar air flow and heating concept, it becomes a smoke process. Products, therefore, can be considered smoked. And since there are no unhealthy residues such as tar, ash and polycyclic aromatic hydrocarbon (PAH), they may be designated ‘Clean Label’. The products are healthier compared to conventional smoking methods. There are significant process benefits too because the in-line process cuts smoking times from hours to minutes compared to the traditional batch processes. It also produces more consistent product quality than batch smoking systems.
Where there is smoke – there is flavor
- First spiral oven with condensed natural smoke – patented
- Clean label smoke process - products can be labeled as smoked
- More consistent quality, mild smoke flavor, adjusted to your needs
The SuperHeatSmoke process, smoking at temperatures above 100 degrees Celsius, is suitable for chicken, beef, pork, seafood and vegetarian components.
The HotSmoke process, smoking at temperatures below 100 degrees Celsius – is particularly ideal for pork bellies, parts (bacon) and trimmings.
Healthier, cleaner and more efficient smoking process
- Tars and ashes removed from the condensed smoke
- Higher capacity with a smaller footprint
- More consistent product quality
- Cuts process times from hours into minutes
Leading the way for North America with SuperHeatSmoke
To bring the latest and greatest innovations to the table, Grand River Foods was the first in North America to debut the new CookStar with SuperHeatSmoke. Read the full story here.
Travel inside the GEA CookStar and discover new market opportunities for smoked products.
Downloads
Related Products
GEA CookStar
Master industrial cooking with CookStar. Steam, cook, roast or smoke in one oven. High yield, consistent quality, and unmatched flexibility for high-throughput food production.
GEA CookStar Turbo
The GEA CookStar Turbo is the world's only industrial spiral oven that combines impingement airflow with horizontal airflow in one oven concept. This brings that extra flavor, color and crispiness to the product that no other spiral oven can match, with the flexibility to cook a wide variety of products.
Service Products
Endurlon® guiding strips
Do you want to extend the service intervals of your GEA CookStar? Reduce your maintenance costs? Improve hygiene? Now you can with Endurlon™ spiral oven guiding strips.
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA Service level agreements
Discover how GEA’s advanced technologies and tailored services optimize productivity, sustainability, and automation for your food processing or packaging business.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA Insights
Blueprint for better: How GEA rebuilt itself
Since 2019, GEA has risen from underperformer to DAX member – one of Germany's top 40 listed companies – by fostering entrepreneurship and turning sustainability into a competitive advantage. It reached this milestone in its nearly 145-year history without tailwinds or shortcuts, in a world of compounding crises. This turnaround shows what's possible when purpose and performance align.
Video: GEA's 2025 year in review
This year was a big one for GEA. Can you remember all the milestones and highlights?
Touching lives, lifting communities
The GEA Foundation launched this year with a promise: to make a tangible difference in people's lives. From scholarships in Germany to clean water in Tanzania, the foundation is already proving that when companies commit to giving back, lives change.
