In-line cooking and smoking
GEA SuperHeatSmoke & HotSmoke
GEA CookStar in-line smoking solutions combine double spiral oven technology with the atomization of condensed natural smoke, to produce attractive fully cooked and smoked products. It uses condensed natural smoke from the market-leading specialist in smoke condensates, Red Arrow.
GEA CookStar with SuperHeatSmoke application
The innovative way of smoke
With GEA CookStar you have the flexibility to produce both smoked and non-smoked products in one oven. You can add value to your food products with a wide variety of smoke flavors, adjusted to your needs. Through the combination of condensed natural smoke, two-phase nozzle technology and integration with the GEA CookStar air flow and heating concept, it becomes a smoke process. Products, therefore, can be considered smoked. And since there are no unhealthy residues such as tar, ash and polycyclic aromatic hydrocarbon (PAH), they may be designated ‘Clean Label’. The products are healthier compared to conventional smoking methods. There are significant process benefits too because the in-line process cuts smoking times from hours to minutes compared to the traditional batch processes. It also produces more consistent product quality than batch smoking systems.
Where there is smoke – there is flavor
- First spiral oven with condensed natural smoke – patented
- Clean label smoke process - products can be labeled as smoked
- More consistent quality, mild smoke flavor, adjusted to your needs
The SuperHeatSmoke process, smoking at temperatures above 100 degrees Celsius, is suitable for chicken, beef, pork, seafood and vegetarian components.
The HotSmoke process, smoking at temperatures below 100 degrees Celsius – is particularly ideal for pork bellies, parts (bacon) and trimmings.
Healthier, cleaner and more efficient smoking process
- Tars and ashes removed from the condensed smoke
- Higher capacity with a smaller footprint
- More consistent product quality
- Cuts process times from hours into minutes
Leading the way for North America with SuperHeatSmoke
To bring the latest and greatest innovations to the table, Grand River Foods was the first in North America to debut the new CookStar with SuperHeatSmoke. Read the full story here.
Travel inside the GEA CookStar and discover new market opportunities for smoked products.
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Related Products
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The GEA CookStar industrial spiral oven. One of a family from GEA with excellent performance in terms of capacity, throughput, flexibility, consistency and reliability. Perfectly cooks poultry, pork, beef, fish or meat replacement products, consistently outperforming its rivals.
GEA CookStar Turbo
The GEA CookStar Turbo is the world's only industrial spiral oven that combines impingement airflow with horizontal airflow in one oven concept. This brings that extra flavor, color and crispiness to the product that no other spiral oven can match, with the flexibility to cook a wide variety of products.
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GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
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By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
Endurlon® guiding strips
Do you want to extend the service intervals of your GEA CookStar? Reduce your maintenance costs? Improve hygiene? Now you can with Endurlon™ spiral oven guiding strips.
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