GEA fillers represent the industry’s most advanced technology for the filling of liquid products into plastic bottles. They combine flexibility, performance and operational safety for applications throughout the sector.
The fillers developed by GEA for products such as water, CSD, white milk and drinks with preservatives, combine excellent filling performance with the need for cost reduction and safe, easy-to-use technology. They have an open design that allows easy access to the filling/capping area and a very simple maintenance.
These fillers have an automatic foaming system and an automatic standard cleaning cycle to guarantee high hygiene standards. The sanitary membrane valve is the only moving part in contact with the product, and the filing/capping area is protected either by ambient laminar air or HEPA filter overpressure (as an option).
A neck handling system allows the bottles to be smoothly handled throughout the machine without the need for neck/body counter guides, ensuring a quick bottle changeover.
All fillers can be combined with a Liquid Nitrogen system for container stabilization while filling still products, allowing high filling performance even with lightweight bottles.
Traditional fillers have an HMI system with a touch screen control panel for easy and quick visualization of line warnings and easy troubleshooting.
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Fillstar LXF is a rotary volumetric filling system for still drinks. It features: electronic control valves; free-standing, neck-handling starwheels; brushless motors; simple tank filling, draining and level detection; and assured sanitization of machine and filters.

The Fillstar LXi filler fills both still and carbonated drinks and maintains contact between the filling valve and the bottles. This allows even difficult products to be filled at ambient temperature without reducing speed.

The Fillstar HF RCP gravity filler has been specifically developed for hot filling. A key feature is its versatility that allows the filling head to be adapted, for brim-full filling or level filling, with a simple operation and without tools.

Keep your filling and packaging equipment fit with GEA Service Level Agreements and reach your full potential

Discover GEA eShop Filling, a user-friendly interface to order filing spare parts online 24/7.

Discover GEA Service with three levels of professional remote assistance for your beverage filling plants.

Protect the operation of your aseptic beverage plant and safeguard the final quality of your product by safely controlling the risks regarding every process parameter of an aseptic filling system.
Service Level Agreements For Filling And Packaging
GEA’s past fiscal year was one of significant growth and further profitability gains. In particular, the technology group substantially increased order intake, with all divisions contributing here. GEA also made progress in all Mission 30 strategic growth areas. In addition, GEA met key interim targets under its climate plan ahead of schedule. Major milestones in fiscal year 2025 were admission to the DAX index, the award of one of the largest contracts in the company’s history, and streamlining of the corporate structure.
Thanks to a new SmartParc manufacturing site, food processors in the U.K. are cutting their running costs and emissions. With GEA heating and cooling technology at its core, this collaborative production model demonstrates how innovation is accelerating the industry’s net-zero ambitions.
“Brewing eggs is like brewing beer.” It’s the kind of comparison that makes you smile – and then it clicks: Something complex suddenly feels simple. Through this personal film, set in the agricultural heartland of the U.S., we explore precision fermentation and the real-world work it takes to turn an idea into food.