GEA fillers represent the industry’s most advanced technology for the filling of liquid products into plastic bottles. They combine flexibility, performance and operational safety for applications throughout the sector.
The fillers developed by GEA for products such as water, CSD, white milk and drinks with preservatives, combine excellent filling performance with the need for cost reduction and safe, easy-to-use technology. They have an open design that allows easy access to the filling/capping area and a very simple maintenance.
These fillers have an automatic foaming system and an automatic standard cleaning cycle to guarantee high hygiene standards. The sanitary membrane valve is the only moving part in contact with the product, and the filing/capping area is protected either by ambient laminar air or HEPA filter overpressure (as an option).
A neck handling system allows the bottles to be smoothly handled throughout the machine without the need for neck/body counter guides, ensuring a quick bottle changeover.
All fillers can be combined with a Liquid Nitrogen system for container stabilization while filling still products, allowing high filling performance even with lightweight bottles.
Traditional fillers have an HMI system with a touch screen control panel for easy and quick visualization of line warnings and easy troubleshooting.
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Fillstar LXF is a rotary volumetric filling system for still drinks. It features: electronic control valves; free-standing, neck-handling starwheels; brushless motors; simple tank filling, draining and level detection; and assured sanitization of machine and filters.

The Fillstar LXi filler fills both still and carbonated drinks and maintains contact between the filling valve and the bottles. This allows even difficult products to be filled at ambient temperature without reducing speed.

Connected expertise for filling and packaging performance.

The Fillstar HF RCP gravity filler has been specifically developed for hot filling. A key feature is its versatility that allows the filling head to be adapted, for brim-full filling or level filling, with a simple operation and without tools.

Discover GEA eShop Filling, a user-friendly interface to order filing spare parts online 24/7.

Protect the operation of your aseptic beverage plant and safeguard the final quality of your product by safely controlling the risks regarding every process parameter of an aseptic filling system.
Service Level Agreements For Filling And Packaging

Thermoforming has long played a central role in food packaging. Now it is facing a major shift. As regulations tighten, materials evolve and costs rise, form fill seal lines must do more than run reliably – they now shape how food stays fresh, affordable and recyclable. Take a look at the key thermoforming trends informing the food packaging and delivery landscape.

From the orchards of the Cape to store shelves across 40 countries, the South African packhouse Betko has built a business on freshness, timing and reliability. With GEA’s controlled atmosphere refrigeration technology, the company can now store apples and pears for up to 14 months and cut energy consumption by 20%, with a partnership of more than 30 years at the heart of it all.