Filling Lines - Aseptic
Filling sensitive beverages requires high levels of hygiene, safety, product integrity and operational efficiency. GEA provides state-of-the-art aseptic solutions that offer advanced sterilization for all container types, smart hygienic designs and AI-driven interfaces. These solutions maximize safety, efficiency and uptime at every stage of the process.
Complete aseptic solutions from concept to commissioning
Filling sensitive beverages, such as juices, teas, dairy-based and plant-based drinks, requires meticulous attention to hygiene, process control and system design. The foundation of any successful aseptic project is selecting the appropriate technology from the outset. GEA supports its customers from the earliest stages of planning to help transform production needs into fully operational, high-performance filling lines.
Our comprehensive portfolio of container sterilization technologies ensures a perfect match for your product, line speed and packaging format:
- GEA ABF – H₂O₂-based sterilization of PET preforms, combined with aseptic blowing
- GEA Whitebloc Aseptic – H₂O₂-based sterilization of PET/HDPE bottles
- GEA ECOSpin & GEA Modulbloc – PAA-based sterilization of PET/HDPE bottles, for both high-speed and low-speed productions
- GEA Unibloc Flex – The world’s first aseptic filling line designed to make it possible to aseptically fill sensitive products into aluminum without relying on hot filling or preservatives. Also compatible with glass and PET bottles, it delivers beverage producers with maximum flexibility.
GEA sterilization technologies are combined with aseptic filling, closure sterilization and capping modules to safely process all types of sensitive beverages. These include high- or low-acid drinks, as well as still and carbonated beverages with or without pulp, fibers or particles.
Our Test Center for Aseptic Processing and Filling and the Aseptic Filling Pilot Plant enable customized, market-ready solutions tailored to your production goals and environmental conditions, ensuring uncompromising product safety and quality.
In addition, GEA supplies fully aseptic, standalone units for filling and emptying industrial bulk containers.
Products
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Aseptic Blow Fill System ABF
Suitable for both high and low acid operations, the ABF 2.0 combines an aseptic blow molding machine with aseptic filler and capper modules, and features a hydrogen peroxide-based sterilization technology for preforms leaving the oven and caps.
Aseptic Filling Bloc ECOSpin2 Zero
ECOSpin2 Zero is the seventh generation of GEA PAA-based aseptic filling blocs, a very compact system that comprises a rotary sterilizer, filler and capper enclosed in a microbiological isolator. FDA-approved, ECOSpin2 Zero is equipped with all the necessary process units to produce sterile water and a PAA solution, and filter all the process flu...
Aseptic Filling Bloc Modulbloc
FDA-validated Modulbloc technology is a smart solution for low/medium-speed filling lines. It’s suitable for both HA and LA beverages, can reach production speeds of up to 18,000 bottles per hour on 500 ml bottles and allows a line availability of 165 hours without the need for intermediate SOP cycles during production.
Aseptic Filling Bloc Whitebloc
Specifically designed for the dairy industry, Whitebloc is the ideal solution for the aseptic bottling of products in HDPE and PET containers. Whitebloc uses an hydrogen peroxide (H2O2)-based sterilization technology to preserve the shelf-life of milk-based drinks and sensitive beverages.
Downloads
Service Products
GEA eShop Filling
Discover GEA eShop Filling, a user-friendly interface to order filing spare parts online 24/7.
Service Kits for GEA Filling and Packaging lines
Order everything you need for optimal maintenance on your GEA filling and packaging lines, guaranteeing reliability and uptime.
GEA Smart Filling
Discover GEA Smart Filling, a fully integrated, web/mobile app platform where you can find answers to all your service needs.
GEA Remote Support Filling
Discover GEA Service with three levels of professional remote assistance for your beverage filling plants.
GEA AseptiCheck®
Protect the operation of your aseptic beverage plant and safeguard the final quality of your product by safely controlling the risks regarding every process parameter of an aseptic filling system.
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