Filling Lines – Aseptic

GEA ECOSpin2 Zero Aseptic Filling System

ECOSpin2 is a robust and reliable aseptic filling technology that represents a significant advancement in the sustainability and resource efficiency of peracetic acid (PAA)-based sterilization processes. The ECOSpin2 advanced sterilization process ensures the aseptic integrity of each bottle while reducing PAA, water and energy consumption.

GEA ECOSpin2 Zero is an FDA-validated technology
Add Better

Resource-efficient solution

GEA's PAA-based technology has undergone an external audit according to criteria defined by TÜV Rheinland, a world leader in testing services.

Two of the innovations introduced have earned the “Add Better” mark. The 'Add Better' mark promotes GEA's sustainable solutions, which meet the stringent requirements of ISO 14021 and offer significantly greater resource efficiency than previous solutions.

Efficient nozzle design for maximum water savings

Efficient nozzle design for maximum water savings

The new water rinsing unit in PAA based machinery received the GEA Add Better label. It features a reduced water consumption thanks to a new nozzle design.

When installed on new machinery (GEA Aseptic Filling Bloc ECOSpin2 Zero and GEA Modulbloc) the system allows a water saving of up to 91%. The comparison refers to its predecessor models. The new water rinsing unit was released in 2014.

In addition, the system is suitable for service upgrades of the installed base (available from 2018), achieving a water saving of up to 83%.

Second rinse water recovery system

Heading towards zero water waste with second rinsing water recovery system

GEA PAA-based machinery can be equipped with an advanced water recovery system that enables the reuse of up to 86% of the water used in the second rinse, reducing overall water consumption by up to 50%.

This significant improvement in sustainability and cost efficiency has received the GEA Add Better label and supports GEA’s Net Zero Mission 26.

The system is protected by a patent granted in 2025.

Sterilcap M

Cap sterilization

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