A SINGLE PLATFORM FOR ALL YOUR SERVICES
GEA Smart Filling
Discover a fully integrated, web/mobile app platform where you can find answers to all your service needs. It will help you improve the efficiency and quality of your production and reduce costs long term.
The web based GEA Smart Filling gives you flexible access to data and services regardless of your location.
- Always connected
- Accessible 24/7
- Data protection & access control
- Intuitive navigation
- Fully mobile compatible
Through our GEA Smart Filling, we’re constantly working to ensure that our customers have operations data and information at their fingertips to provide:
- Increased competitiveness: by maximizing the value of your data
- Increased productivity: higher capacity, lower costs and the most effective utilization of available resources.
- Structured maintenance approach: avoids costly downtime. A planned maintenance system allows front-line supervisors and managers to spend less time dealing with the consequences of system failures. Reduce repair costs. Prevent employee downtime.
- Big data & analytics: big data helps provide business intelligence that can reduce costs and improve operational efficiency. Big data analytics can also improve decision making by analyzing past data to make better predictions about the future.
- Knowledge development: to increase awareness about the technology.
- Performance driven approach development: to analyse critical areas and put corrective actions in place.
- Benchmarking: to eliminate guesswork, prioritize improvement opportunities and maximize return on investment.
- Remote support: real-time streaming with our GEA experts; structured approach with advanced tools.
The GEA Smart Filling was created to follow our customers on their digital journey. At GEA Filling and Packaging we have always been close to our customers, right from when their plants were first installed.
Our production support processes are fully digital and interconnected; our advanced data analytics tools create transparency and allow customers to improve their plants and processing lines.
For producers this means maximum flexibility along the supply chain, more efficient production, and less tied-up capital.
Already a GEA Smart Filling platform user? Connect and explore all GEA service features here.
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Aseptic Filling Bloc Whitebloc
Specifically designed for the dairy industry, Whitebloc is the ideal solution for the aseptic bottling of products in HDPE and PET containers. Whitebloc uses an hydrogen peroxide (H2O2)-based sterilization technology to preserve the shelf-life of milk-based drinks and sensitive beverages.
Aseptic Filling Bloc Modulbloc
FDA-validated Modulbloc technology is a smart solution for low/medium-speed filling lines. It’s suitable for both HA and LA beverages, can reach production speeds of up to 18,000 bottles per hour on 500 ml bottles and allows a line availability of 165 hours without the need for intermediate SOP cycles during production.
Aseptic Blow Fill System ABF
Suitable for both high and low acid operations, the ABF 2.0 combines an aseptic blow molding machine with aseptic filler and capper modules, and features a hydrogen peroxide-based sterilization technology for preforms leaving the oven and caps.
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Discover GEA eShop Filling, a user-friendly interface to order filing spare parts online 24/7.
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Protect the operation of your aseptic beverage plant and safeguard the final quality of your product by safely controlling the risks regarding every process parameter of an aseptic filling system.
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Order everything you need for optimal maintenance on your GEA filling and packaging lines, guaranteeing reliability and uptime.
GEA Insights
Shifts in food packaging: 4 trends
Thermoforming has long played a central role in food packaging. Now it is facing a major shift. As regulations tighten, materials evolve and costs rise, form fill seal lines must do more than run reliably – they now shape how food stays fresh, affordable and recyclable. Take a look at the key thermoforming trends informing the food packaging and delivery landscape.
Fruit storage at Betko: Control from peak harvest to global delivery
From the orchards of the Cape to store shelves across 40 countries, the South African packhouse Betko has built a business on freshness, timing and reliability. With GEA’s controlled atmosphere refrigeration technology, the company can now store apples and pears for up to 14 months and cut energy consumption by 20%, with a partnership of more than 30 years at the heart of it all.
