GEA separators are designed for liquid-based applications. Using centrifugal force, they are used for separating suspensions consisting of two or more phases of different densities, i.e. they can be used for liquid-liquid separation, for liquid-liquid-solid separation or for liquid-solid separation. They are equally as effective at separating liquid mixtures at the same time as removing solids.
The fields of application range from separating processes in the chemical and pharmaceutical industries through oil and fat recovery to the production of dairy products, beer, wine, fruit and vegetable juices, as well as the processing of mineral oil and mineral oil products.
Separators have disk or annular chamber bowls. They operate continuously in respect of the discharge of the liquid phases. In respect of solids discharge they work either discontinuously (e.g. discontinuous disk-type centrifuges which must be stopped so that the collected solids can be removed by hand), semi-continuously (self-desludging disk type centrifuges = self-cleaning separators) or fully continuously (nozzle-type separators).
GEA separators are available with different types of drives: gear drive, belt drive, direct drive and integrated direct drive. The later is the next genuine stage in evolution in the separator construction process and works without motor shaft, gear, belts, coupling and motor bearing. The smaller number of installed components not only reduce the energy losses – they also reduce the maintenance costs, thus enhancing the availability of the machine. The space requirement of the integrated direct drive is approximately one third lower than is the case with equivalent gear or flat belt machines.
GEA separators with integrated direct drive can also be used in a very flexible manner. The bowl speed is infinitely variable within a specific range without change in transmission ratio. In addition, the maintenance process itself has been very much simplified. For instance, it is possible for the spindle to be taken out of the bearing housing only by loosening the bolts. The innovative design of the integrated direct drive also enables the motor to be replaced complete with the drive within only a few hours when maintenance work has to be carried out – this is time which is very valuable and which can be used productively elsewhere.
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For the food ingredients and protein industry GEA clarifiers are used to concentrate algae, recover soy, rice, pea and other vegetable proteins and amino acids.
Compact and pre-assembled milk pasteurizer with a skimming centrifuge
GEA yeast separators are used for the processing of baker’s yeast as well as yeast extract for more than a century now. Stable process condition due to the GEA viscon nozzle as well as our direct drive systems are the latest in a long list of innovations we have specifically developed for the yeast industry.
Nozzle separators are used in the conventional process with vertical clarifiers in palm oil mills. GEA also offers special nozzle separators to the palm oil industry in order to recover oil from sterilizer condensate.
GEA Marine Bowl Service offers clearly defined service levels with fixed pricing and bundles service expertise in a dedicated competence center.
Designed to automate various separator processes, the GEA marine Upgrade Kit features advanced software and easy-to-use hardware components for seamless integration. By extending the capabilities of our marine separators, this solution improves efficiency and promotes environmental sustainability.
Corrective repairs for your GEA separators and decanters
Is a FAT (Factory Acceptance Test) of your centrifuge not possible on site due to current travel restrictions, a very tight schedule or other urgent reasons? Are you generally looking for ways to make business processes more digital and to sustainably reduce costs and time?
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The innovative process diagnostic and consultant service.
"Pushing the limits" with the new GEA marine Separator
GEA EngySpeed – for resource-saving milk skimming
Resource-efficient fashion has been a long-sought ambition amid the fashion industry’s considerable contributions to global carbon emissions. The need to close the loop by recycling textile fibers into virgin-like materials is higher than ever but seemed like a distant dream until now: Circ, GEA’s American customer and pioneer in the field of textile recycling, might be rewriting the future of the fashion industry.
Alternative proteins are promising – yet still expensive to produce. The usual response is that scaling up will solve this issue. But what if the solution was really about getting better, not just bigger? From more efficient, high-yield processes to upcycling waste heat, engineers are reshaping how we grow food.
As anti-cancer drugs become more powerful and complex, GEA is redefining how to safely freeze-dry these life-saving treatments.