Intelligent monitoring. Optimized performance.
GEA Flocmix® Sensors combine continuous centrate monitoring with intelligent process control to optimize sludge dewatering performance. The maintenance-free centrate sensor continuously monitors centrate quality, providing real-time data for the centrate controller to respond dynamically to changing process conditions.
The intelligent controller uses key process parameters, including sludge flow rate, solids content and polymer solution concentration. Additional centrifuge data, such as differential speed, torque and pressure, can also be integrated to support precise process control.
By automatically adjusting control parameters within defined operating limits, the system helps maximize dry solids content while minimizing polymer consumption and solids losses in the centrate. Potential centrifuge overloads can also be detected and addressed, supporting stable and reliable separation performance.
With continuous monitoring and automated adjustments, GEA Flocmix® Sensors reduce operator intervention, chemical consumption and operating costs. The result is efficient sludge dewatering, improved plant performance and a rapid return on investment.
Key Benefits
- Reduced polymer consumption
The centrate controller dynamically optimizes polymer dosing to help lower chemical costs. - Higher dry solids content
Continuous monitoring with the centrate sensor supports efficient sludge dewatering and reduced disposal volumes. - Consistent separation performance
The intelligent centrifuge controller responds to changing process conditions to minimize solids losses in the centrate. - Less operator intervention
Automated process adjustments and maintenance-free sensors support stable operation with reduced manual effort.
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