Real-time spray nozzle monitoring for quality control
Optimize the performance of your spray dryers with unprecedented accuracy and control
With two nozzles monitored per camera, SPRAYEYE® Visual Digital offers continuous visual quality control, the rapid identification of product accumulation, an instant leak check and monitors both spray dispersal and the return flow of fines.
The camera is cooled and kept clean by “razor” cooling air from the air disperser combined with an internal flow of compressed air. Further benefits include:
• simple user-friendly software for visualization.
• a high-temperature alarm and automated shutdown.
• a food-grade, shatterproof PSU polymer window.
Although the protection window in the camera is CIP resistent, we recommend that it’s removed during clean-in-place (CIP) procedures to prolong its lifetime.
With operator well-being a key concern, the identification of any abnormalities is paramount. SPRAYEYE® Visual Digital enables corrective actions to be made possible as quickly as possible, to reduce leakages and unwanted waste. Real-time monitoring optimizes start-up and shutdown procedures and the system is designed for rapid water-to-product changeovers.
Keeping quality in mind, SPRAYEYE® Visual Digital cameras deliver a wide range of benefits to manually monitor your spray drying chamber:
The family of SPRAYEYE® cameras uses two types of camera technologies to cover all angles – visual monitoring for quality control and infrared temperature scanning (SPRAYEYE® IR) for safety. Both have their distinct advantages but are best used in combination for optimum effectiveness, reliability and results.
Even the smallest deviation in quality and consistency during the drying process can lead to problems, rejected product or loss of production time.
The innovative SPRAYEYE® Dual Camera is the world’s most advanced visual spray nozzle monitoring system. It combines clear digital images with IR temperature profiles allowing operators to see spray shapes and watch for potentially dangerous build-ups and hot spots at a glance.
Direct visual inspection with optional remote monitoring
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