Overview
Even the smallest deviation in quality and consistency during the drying process can lead to problems, rejected product or loss of production time.
GEA’s range of process control and monitoring systems are designed to optimize your spray drying process, giving you the best possible return at the lowest cost of ownership. With a range of sophisticated features to increase output efficiency, save energy and monitor product quality, each system offers significant advantages and ways to improve your production — and your profitability.
GEA’s POWDEREYE® in-line analysis platform measures the main powder properties of the end product, including residual moisture content, dark particles and density, enabling supervision of the product quality from the control room as well as process optimization via advanced software such as GEA OptiPartner.
Positioned after the final drying stage, the patent pending POWDEREYE® continuously measures:
Constructed of stainless steel and fitted with an anti-static polypropylene sample cup, the POWDEREYE® is ATEX-compatible and issues operator warnings when out-of-specification conditions are detected, providing a basis for final product control and process adjustments.
The autosampling function, operated by local touchscreen or from a SCADA system, collects a 200 mL aliquot from the product stream, which is presented to the test instruments and then either returned to the product flow or discharged through an external sample collection port.
The innovative SPRAYEYE® Dual Camera is the world’s most advanced visual spray nozzle monitoring system. It combines clear digital images with IR temperature profiles allowing operators to see spray shapes and watch for potentially dangerous build-ups and hot spots at a glance.
Optimize the performance of your spray dryers with unprecedented accuracy and control
Direct visual inspection with optional remote monitoring
POWDEREYE inline sampler & analyzer animation
Alternative proteins are promising – yet still expensive to produce. The usual response is that scaling up will solve this issue. But what if the solution was really about getting better, not just bigger? From more efficient, high-yield processes to upcycling waste heat, engineers are reshaping how we grow food.
As anti-cancer drugs become more powerful and complex, GEA is redefining how to safely freeze-dry these life-saving treatments.
Digital transformation at GEA means more than new tools – it’s about bold ideas, customer impact and a culture that values and drives innovation. Meet this year’s GEA Better World Awards Innovation & Digitalization winners who were celebrated for solutions which are shaping the future of our business.