Bottle Fillers
Filler Fillstar LXf
Fillstar LXf is a rotary volumetric machine for filling still drinks into plastic bottles that offers accurate dispensing measurement to prevent product losses, fast changeover and the flexibility to accept bottles of different shapes.
Extreme flexibility
The Fillstar LXf is a rotary volumetric machine for filling still drinks into plastic bottles. It is fitted with electronic control filling valves that do not make contact with the bottles during filling.
Bottles are transported by free-standing neck-handling starwheels powered by electronically synchronized brushless motors.
The filling operation is controlled using electronic filling valves and a magnetic–inductive flowmeter. Product flow on/off is controlled using a membrane pneumatic valve. Other features include a product tank complete with an electropneumatic valve cluster for tank loading and drainage, and a level detector and modulating valves to provide independent control over the product despatch and counter-pressure gas venting lines.
Improved hygiene
Effective sanitization is guaranteed through permanently installed dummy bottles - with an automatic insertion and removal mechanism - that are kept closed in a standby position to improve machine hygiene. Filler sanitation is achieved by forcing a washdown solution through the filling valves and returning it via a separate channel.
A sterile air filtering unit is installed on the capper turret to eliminate any possible microbiological contamination from the air used for cap handling, thereby further improving machine hygiene.
All parts that are in contact with the product (tank, piping, filling valves, etc.) are made from stainless steel. The machine also has an operator safety guard (detached from the machine) composed of a frame with steel vertical pools, transparent panel and safety sensor. A stainless steel electrical panel is mounted on-board.
Downloads
Service Products
GEA Remote Support Filling
Discover GEA Service with three levels of professional remote assistance for your beverage filling plants.
GEA eShop Filling
Discover GEA eShop Filling, a user-friendly interface to order filing spare parts online 24/7.
GEA AseptiCheck®
Protect the operation of your aseptic beverage plant and safeguard the final quality of your product by safely controlling the risks regarding every process parameter of an aseptic filling system.
GEA Insights
Farmers reap benefits of tailored GEA batch milking system
Automated milking has become the first choice for many modern dairy farms. The benefits are compelling, and with a new batch milking solution from GEA, automated group milking for large dairy herds is possible without the need – and expense – of rebuilding existing facilities.
GEA earns EcoVadis Platinum again – with higher score
GEA has once again earned the highest rating – Platinum – in the globally recognized EcoVadis sustainability assessment. With a score of 92 out of 100, the machinery and plant manufacturer has improved significantly from last year’s result of 82 points. For the second year in a row, GEA ranks among the top one percent of more than 150,000 rated companies across 185 countries.
How Carlsberg keeps 10,000 valves in play
At Carlsberg’s Fredericia brewery, GEA VARIVENT valves are part of a long-game strategy. By reusing core valve bodies, retrofitting actuators and control tops, and planning maintenance around brewing seasons, Carlsberg extends asset life, reduces downtime and supports its ambitious water and sustainability targets.
