GEA CutMaster

Overview

The GEA CutMaster cuts, mixes and emulsifies all different kind of sausage products from coarse to very fine. Optionally products can be cooked or cooled. All processes are been taken place in the CutMaster and therefore independent from peripheral equipment.

GEA CutMaster provides an exceptionally fast cutting speed

Compilation Sausages
Compilation Sausages

The GEA CutMaster provides an exceptionally fast (more then 160 m/s) cutting speed that shortens processing times for particle reduction, mixing and emulsifying for fine and coarse sausage products. These machines are easy to use, have an automated control system, and are easy to clean and maintain.

GEA CutMaster

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Wide variety of possibilities and applications

Compilation other CutMaster applications
Compilation other CutMaster applications

It is also suitable for wide range of poultry, fish, confectionery or vegetarian products, processed cheese and many basic products in the food processing industry.


GEA QuickLock Cutmaster

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Overview

The GEA CutMaster cuts, mixes and emulsifies all different kind of sausage products from coarse to very fine. It is also suitable for wide range of poultry, fish confectionary or vegetarian products, processed cheese and many basic products in the food processing industry.

GEA CutMaster

Frankfurter sausages
Frankfurter sausages

Performance

The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.

  • High productivity
  • Excellent product quality by providing extremely heat stable products with highest degree of finesse
  • Perfect cutting appearance
  • Stable emulsions with lowest cooking looses
  • Clear, clean cut surfaces of fermented products 

Output quality

The GEA CutMaster provides an exceptionally fast (more then 160 m/s) cutting speed that shortens processing times for particle reduction, mixing and emulsifying for fine and coarse sausage products.

  • Highest degree of fineness for prefect cutting appearance
  • Extremely heat stable products with lowest cooking losses
  • Clear, clean cut of fermented products like Salami providing short ripening times 

Flexibility

Extremely flexible thanks to the variable cutting area, TopCut knife head which enables different set ups.

  • Variable cutting area
  • Variable cutting speed more then160 m/s and bowl speed
  • TopCut knife head enables different set ups
  • TopCut knife head equipped with 2- 10 knives
  • Different knife shapes available depending on the application
 

Increase the standard of hygiene during operations

Fine pate
Fine pate

Reliability

Features like the patented knife shaft seal, automatic bearing lubrication and patented bowl-to-frame seal keep maintenance requirements low. Knife changeover is fast, and cleaning time is minimized because fewer parts need to be removed.

  • Heavy duty solid machine housing
  • Automatic lubrication system
  • Patented multistage knife shaft sealing system  

Return on investment

A high cutting speed and optimized cutting geometry enable very fine emulsions to be processed extremely quickly. Bowl filling of up to 95% further increases the productivity. The bowl drive has a variable speed drive. The unique step unloader disc is fast and effective for unloading liquid products as well as high viscosity emulsions.

  • 10 % shorter processing time
  • 10 % higher filling level
  • 40 % less unloading time
  • 80 % shorter knives assembly time
  • Minimized production costs  

Hygiene

Increase the standard of hygiene during operations as well as speed up cleaning. And the uniquely engineered seal between the rotating bowl and static frame ensures that absolutely no emulsion leaks into the enclosure for greater hygiene.

  • 3 A certificate obtained for the CutMaster range
  • Integrated control cabinet (DC), hydraulic and vacuum system
  • Sloped surfaces
  • Closed machine housing
  • Raised bowl edge

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Overview

Equipped with two independently driven knife heads the CutMaster DUO demonstrates its strength in the super fast production of high quality dry fermented sausage products like Salami.

Extremely short processing times

Salami
Salami

Working principle

Extremely short processing times with latest knife balance, anti-vibration, safety and locking enhancements. Two TopCut cutting systems (independent variable speed control). Fully automatic process control with top hygienic design.

• Extremely short processing times
• Latest knife balance, anti-vibration, safety and locking enhancements
• Two TopCut cutting systems (independent variable speed control)
• Fully automatic process control
• Top hygienic design  

 

Different knife shapes available depending on the application

Performance

The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.

• High productivity 
• Excellent product quality 
• Perfect cutting appearance 

Flexibility

The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.

• Variable cutting area  
• Variable cutting speed  
• TopCut knife head enables different set ups  
• Different knife shapes available depending on the application

Salami Italian style
Salami Italian style

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Overview

GEA CutMaster that can execute processes under vacuum. This stimulates protein extraction, reduces jelly deposits, and produces denser, firmer and more attractive emulsions. Available with 200, 325, 500 and 750 liter bowl volumes. It is suitable for wide range of sausages (coarse to very fine), poultry, fish, confectionery or vegetarian products, processed cheese and many basic products in the food processing industry. Optionally products can be cooked or cooled.

Stable emulsions with lowest cooking looses

Lyoner sausage
Lyoner sausage

Performance

The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up.

• High productivity
• Excellent product quality by providing extremely heat stable products
• Perfect cutting appearance
• Stable emulsions with lowest cooking looses 

Flexibility

The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.

• Variable cutting area
• Variable cutting speed up to 162 m/s and bowl speed
• TopCut knife head enables different set ups, 2 - 10 knives
• Different knife shapes available depending on the application
• Could provides cutting, mixing, emulsifying, cooking and cooling

 

3 A certificate obtained for the whole product range

Frankfurter sausages
Frankfurter sausages

Hygiene

Increase the standard of hygiene during operations as well as speed up cleaning. And the uniquely engineered seal between the rotating bowl and static frame ensures that absolutely no emulsion leaks into the enclosure for greater hygiene.

• 3 A certificate obtained for the whole product range 
• Integrated control cabinet (DC), hydraulic and vacuum system 
• Closed machine housing with sloped surfaces 
• Raised bowl edge 
• Patented sealing system between bowl and vacuum tank

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