A low-carb alternative to other alcoholic beverages, with a calorie content of less than 100 per can, hard seltzers are refreshing, tasty and convenient. Part of an increasingly accepting gender-neutral lifestyle, they’re the perfect drink for summertime leisure and vacation indulgence.
Capturing headlines and reaching record-breaking sales in 2019, hard seltzer, also known as spiked seltzer or hard sparkling water, is an alcoholic drink containing carbonated water, alcohol and flavorings.
To meet the requirements of a malt-based beverage, the alcohol used in a hard seltzer must be derived from a pure fermentation process with no subsequent distillation. Using alcohol produced by distillation or rectification does not fall within the category and are therefore taxed at a much higher rate.
As a seltzer base must be free from flavor, aroma and color, GEA membrane technology is ideally suited to remove these elements to create a suitable end-product. Many types of carbohydrates and sugars can be used as a basis for this process, including liquid sugars, wort from malt as well as other gluten-free raw materials.
The low-carb alternative
Hard seltzers have an alcohol by volume (ABV) content of approximately 5%. Classified as a low-carb beverage, their caloric value is significantly lower than other carbonated soft drinks in the market (usually 100 calories or less).
Spanning almost every demographic, hard seltzers provide a ready-to-drink, on-the-go option for consumers of mixed drinks. Capitalizing on the low-calorie and ultra-light beer trends, hard seltzers appeal almost equally to men and women of various ages as a gender-neutral lifestyle beverage.
Compatible with existing plant
Many existing breweries are fully capable of producing hard seltzers with only minor modifications and a few new GEA process units (such as membrane filtration). With additional modifications and new processing units, production efficiency can be increased and, ultimately, a tailor-made plant can be supplied with maximum operational efficiency to produce the highest quality product. Existing equipment can be used to produce a neutral malt base. However, additional technologies may be required to remove color and flavors. This can be accomplished with GEA filtration technology using spiral polymeric membranes.
Other recommended GEA technologies include: deaerated water production with VARIDOX, mixing and in-line blending with DIMIX/DICON for water and flavor additions, DICAR for carbonation and ECO-FLASH® for the pasteurization of the final product. Also recommended, are WORTSTAR® and GEA liquid jet mixing technology to achieve more efficient and consistent fermentations for producing a seltzer base.
GEA scope of supply:
- Raw materials handling
- Liquid sugar receiving and sugar dissolving
- Processing of a fermentable malt/sugar base (brewhouse, sugar make up, etc.)
- WORTSTAR® wort aeration system
- Yeast handling (dry or propagation/assimilation)
- Fermentation plant including ECO-MATRIX® piping and GEA liquid jet mixers
- GEA centrifuges
- GEA membrane filtration units
- DIMIX mixer carbonator or DICON continuous in-line blending
- DICAR carbonation system
- VARIDOX water deaeration system
- ECO-FLASH® flash pasteurizer
- Palletizing and depalletizing
Products & Technologies
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Brewhouse - Mash house
We offer a comprehensive portfolio that includes all major brewhouse / mash house technologies like milling, mashing, lautering, wort treatment and distilling, as well as the full range of automation and service solutions.
Centrifugal Separator
GEA separators are designed for liquid-based applications. Using centrifugal force, they are used for separating suspensions consisting of two or more phases of different densities, i.e. they can be used for liquid-liquid separation, for liquid-liquid-solid separation or for liquid-solid separation. They are equally as effective at separating liq...
Cold Block Processing
GEA offers a complete portfolio of technologies for the cold process area in your brewery.
Continuous Blenders
For liquid component production processes, GEA's efficient in-line blending systems provide the solution you need!
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