Your 24/7 access to productivity-relevant operating parameters
GEA Insightpartner® Separation KPIs
Get a deep understanding of the performance of your GEA dairy centrifuge and identify further potential savings in energy consumption and in the reduction of product losses. Our digital dashboard is currently available for skimming separator types MSE, MSI and GEA CleanSkimmer and for bacteria removal separator types CSE and CSI.
Maximize the productivity and sustainability of your dairy operations
With GEA InsightPartner® Separation, you can understand your performance metrics like never before: Our digital dashboard offers 24/7 real-time access to key operating parameters of your dairy centrifuge – empowering plant and production managers, quality managers and operators to make most accurate decisions based on data-driven insights to enhance efficiency, reduce waste, and improve energy consumption for a more resource-efficient and profitable operation.
InsightPartner Separation enables you to:
- Monitor production volumes, energy consumption, and discharge
- Analyze 30-day trends to detect anomalies and optimize processes
- Explore untapped productivity potentials
- Gain insights into the CIP process to identify possible starting points for optimization and cost savings
Promptly identifying and eliminating any factors that may affect your efficiency and productivity is essential to maintaining optimal performance and minimizing costs. Moreover, revealing previously unutilized operational potential lays the foundation for further optimization and ensures your long-term competitiveness and profitability.
Unlock your full potential: Don't leave your performance to guesswork.
The dashboard at a glance
Real-time monitoring
InsightPartner® Separation KPIs continuously monitors key production metrics such as volumes, energy consumption, and discharges, providing a comprehensive overview of the equipment's status.
The dashboard also provides insights into the CIP process in order to identify possible starting points for optimization and cost savings.
Trend analysis and anomaly detection
The report provides an overview of machine utilization, processed liquids and energy consumption.
How you can benefit from using GEA InsightPartner® Separation KPIs
Harness the power of data and drive your business to continuous and sustainable success. Our solution offers a comprehensive suite of features designed to enhance your operational efficiency:
Data collection
Seamless integration with sensors, machines, and systems to collect crucial operational data.
Data analysis
Our advanced algorithms continuously process this vast amount of data, transforming it into actionable insights for you.
Intuitive presentation
Get a clear view of your operations with easy-to-understand formats, visualizing your KPIs such as milk production, quality, energy consumption, and more.
Performance tracking
Set targets, monitor progress, and steer your operations in the right direction.
Your gain?
Improved efficiency and performance
Achieve a streamlined operation by getting insights into crucial performance indicators: Real-time monitoring detects potential interference points and areas for improvement, fostering proactive decision-making.
Cost savings
Identify areas for potential savings, whether it's in energy consumption, waste management, or other operational aspects.
Unparalleled quality
With a special focus on metrics like milk quality, ensure that your products always meet the highest standards, enhancing customer trust and satisfaction.
Competitive advantage
In the fast-paced dairy industry, stand out from the competition by leveraging data-driven strategies.
The result?
A more resource-efficient operation of your centrifuge while reliably enhancing performance and product quality.
Operate smarter, not harder.
How it works
GEA InsightPartner Separation® KPIs consists of a user-friendly digital dashboard that includes detailed monitoring features for mechanical conditions and processes. It can be combined with Condition Monitoring and is accessed in the secure GEA cloud via a GEA app. Thus all you need to do is ensure sufficient connectivity on site.
Our solution consists of several key components:
- Sensors and IoT gateway:
These gather and transmit data on various parameters, including mechanical machine conditions and process performance metrics.
- Cloud-based platform:
The data is processed and stored in the secure GEA cloud in compliance with latest industry standards and accessible via a GEA app.
- User interface:
A dashboard serves as a central hub for users to monitor and analyze data, offering features like customizable views, real-time updates, and tools for trend analysis.
- Data export and API integration:
Our solution includes an API for data export, acilitating integration with other systems for further analysis or reporting.
- Support and analytics:
GEA's process experts provide systems support, along with advanced analytics to help optimize operations further.
GEA InsightPartner® Separation Monitoring vs. KPIs –
a quick comparison
Condition monitoring
InsightPartner® Separation Monitoring
- Monitors mechanical machine parameters
- “How‘s the steel doing?”
- Supports avoiding unplanned downtime
- Pre-condition for Service Level Agreements and pay-per-use models
Process monitoring
InsightPartner® Separation KPIs
- Monitors the process performance parameters
- Helps to detect untapped productivity potentials and unusual process conditions
- Pre-condition for pay-per-use models
- Combinable with GEA InsightPartner® Separation Monitoring
How to get InsightPartner® Separation KPIs?
We are here to get you on board!
- Select your GEA dairy separator
- IoT gateway for data exchange built into the automation
- Select the different accessories, which defines the level of dashboard information:
Our dashboard includes the visualization of these defined parameters, subject to data availability.
To use the full functionality of the dashboard, the data from an inductive flow meter in the feed of the separator, a device for measuring conductivity and temperature and an energy meter are required.
These sensors are offered with the full version of GEA InsightPartner® Separation KPIs.
